Acoustical Metal Wall Panels

Division 09800

PART 1 - GENERAL

1.1 SUMMARY

  1. Scope: Section includes, but is not limited to, architectural metal panel systems including trims, terminations, miscellaneous steel and subframes, clips, fasteners and other devices for secure anchorage of panels to structural steel frame members or other substrate provided for this purpose.
  1. Related Sections:
  1. Section 09510-Acoustical Ceilings
  2. Section 09547-Metal Ceiling
  3. Section 09800-Acoustical Treatments

1.2 SUBMITTALS

  1. Submittal Drawings: Submit complete shop drawings indicating quantities, finishes, dimensions andattachment relationships.
  1. Product Data: Submit manufacturer’s product data, specifications and installation instructions.
  1. Samples: Submit color and finish samples to determine range of texture and consistency of color and finish expected in the finished work. Standard sample size shall be 3” x 3”.

1.3 QUALITY ASSURANCE

  1. Manufacturer shall have a minimum of 5 years experience in manufacturing and shall have successfully completed at least twenty projects within the past five years in architectural metals.
  1. Fabricator must own and operate its own manufacturing facilities for all metal components.

1.4 DELIVERY, STORAGE AND HANDLING

  1. Deliver components in clearly marked containers and packages suitable for shipment of specified products so as to prevent finish damage in transit. Provide protective wrapping for protection.
  1. Store components in locations that will avoid damage from job-site traffic, moisture, stacking or other job-site contamination.
  1. Handle components to avoid racking, twisting, denting or scratching of finishedsurfaces.

1.5 WARRANTY

  1. Provide manufacturers’ warranty against defects in material and workmanship for a period of one year beginning on the Date of Substantial Completion.
  1. Fluoropolymer Finish Warranty: (Note: Warranty must be requested at time of quotation) Warrant fluoropolymer coating toremain free, under normal atmospheric conditions, from peeling, checking, cracking, chalking in excess of numerical rating of 8 when measured in accord with ASTM D4214, of fading in excess of 5 N.B.S. Units during warranty period. Warranty period shall be (SELECT 5 / 10 / 20) years, beginning at date of substantialcompletion.

PART 2 - PRODUCTS

2.1 MANUFACTURER

  1. Basis of design is:

Fry Integral (A Fry Reglet Company) Corporation

405 N. 75th Ave., Bldg. # 2, Ste. 134

Phone 800-955-2343

Fax 623-344-8276

or

  1. SELECT FROM THE FOLLOWING PROFILES:

Fry Reglet Profile “A”

Fry Reglet Profile “B”

Fry Reglet Profile “C”

Fry Reglet Profile “D”

Fry Reglet Profile “E”

Fry Reglet Profile “F”

Fry Reglet Profile “Flat”

PERFORATED –or- NON-PERFORATED

Include all secondary framing, anchors, clips and other fasteners to provide a complete and finished wall panel system.

  1. Local Representative Contact:

(Name)

(Firm)

(Office/Mobile Phone)

(E-mail address)

2.2 MATERIALS

  1. Metal Panels

(SELECT FROM THE FOLLOWING MATERIAL TYPES)

  1. Aluminum sheet and plate: Type5005-H34 (anodized) or 3003-H14, 5052-H32 alloy complying with ASTM B209.
  2. Thickness: .032 aluminum
  3. Thickness: .090 aluminum (only available in “Flat” profile)
  1. Galvannealed steel: Hot-dipped galvanized sheet of an iron-zinc alloy coating complying with ASTM A525, Coating DesignationA40 or A-60 with surfaces chemically treated for paint adhesion in accord with ASTM D2092, Method .
  2. Thickness: 22ga.

B. Mounting Devices

  1. Extruded aluminum, brake formed aluminum or steel. Accessories should include J-trim, Z-furring and self-tapping fasteners which shall be finished to match wall panels.
  1. All framing components to be fabricated from extruded 6063 T5 aluminum.

C. Sound Absorption Material

  1. Provide fiberglass (2” or other thickness) x (1.5# or other density). The fiberglass shall be wrapped in Class A. (Black Polyvinylchloride) (Black Polyethylene). Acoustic performance shall have a noise reduction coefficient (NRC) of .90 when tested in accordance with ASTM C-423.

2.3 PERFORATIONS (SELECT FROM THE FOLLOWING PERFORATION TYPES)

  1. Wall panels shall be available non-perforated. Many of the materials and finishes are available with the following perforation patterns (consult factory for specifics)

R125: 1/8” diameter holes x 21/64” staggered centers

or

Custom perforation

2.4 FABRICATION

  1. Standard height of wall panels shall be up to 10’ without horizontal joints. Custom lengths can be provided up to 12’.

2.5 FINISHES

  1. General: Comply with NAAMM’s “Metal Finished Manual for Architectural and Metal Products” for recommendations relative to applying and designating finishes. Metal finish shall have a Class “A” rating per ASTM E-84-01.

(SELECT FROM THE FOLLOWING FINISHES)

  1. Factory applied Powder Coat finish.
  1. All wall systems shall be chemically cleaned prior to receiving powder coat finish.
  2. All exposed surfaces shall be coated. Finish to be cured and oven based to ensure paint adhesion and uniform surface hardness.
  3. Color to be selected from manufacturer’s standard color, custom color or primed for field paint.
  1. Pre-finished
  1. Natural/Mill finish
  1. Fluoropolymer coating finish: Two-coat, factory applied, baked-on fluoropolymer coating based on Valspar Corporation or PPG Industries resin (polyvinylidene fluoride, PVDF), formulated by a licensed manufacturer and applied by manufacturer’s approved applicator.
  1. Coating system shall provide minimum 1.0 mil dry film thickness consisting of minimum 0.20 mil primer and minimum 0.80 mil color coat.
  1. Decorative Finish
  1. Pattern: Call factory for options

PART 3 - EXECUTION

3.1EXAMINATION

  1. Examine job-site conditions for conditions that may adversely affect installation of wall panels.
  1. Verify dimensions of wall panels prior to installation to ensure compatibility with job-site conditions.
  1. Visually examine finished surfaces to ensure that blemished or dented surfaces are not present prior to installation.

3.2INSTALLATION

  1. Install components in accord with manufacturer’s installation instructions and approvedsubmittal drawings.
  1. Wall panels shall be erected plumb, level, square, true to line, securely anchored and in proper alignment and relationship to work of other trades.
  1. Wall panels, insulation and trim package to be shipped loose for on-site assembly.
  1. Wall panels to be installed ensuring one cell overlap from side to side.

3.2CLEANING AND PROTECTION

  1. Visually inspect all exposed surfaces for scratches or blemishes. Protection of wall panels from damage by other trades after installation shall be the responsibility of the General Contractor.

END OF SECTION

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