Project Numberorp PROCESS MEASUREMENT DEVICES

Project Numberorp PROCESS MEASUREMENT DEVICES

DateSECTION 40 91 13.xx

Project NumberORP PROCESS MEASUREMENT DEVICES

Project NamePage 1

PART 1GENERAL

1.1DESCRIPTION

  1. Section Includes
  2. Sensors, cables, and associated equipment for measuring oxidation reduction potential (ORP) in water and wastewater treatment systems. Controllers and modules required for a complete monitoring system are specified elsewhere.
  3. Scope
  4. Furnish, install, calibrate, test, adjust, and place into satisfactory operation ORP sensors as shown on the Drawings and specified herein.
  5. The Drawings and Specifications illustrate and specify functional and general construction requirements of ORP sensors and do not necessarily show or specify all components, wiring, piping, and accessories required to make a completely integrated system. Provide all components, piping, wiring, accessories, and labor required for a complete and integrated system.
  6. Coordination: Coordinate with other suppliers for installation of all items specified herein and required to ensure the complete and proper interfacing of all the components and systems.
  1. PERFORMANCE REQUIREMENTS
  2. Design Requirements
  3. Design ORP measurement system for continuous monitoring in situ.
  4. ORP measurement system shall be a component of a process monitoring system capable of monitoring up to 20 parameters simultaneously on each controller. Measurement locations shall be networked together in a linear, star, or branched topology with a single 2-wire cable that distributes 12 V power and communications.
  1. The ORP sensor assembly shall be a separate unit from the sensor connection cable and able to be located anywhere in the monitoring network a sensor connection terminal is available.
  1. Performance Requirements
  2. Operating range
  3. Temperature: 32°F to 140°F (0°C to 60°C).
  4. Pressure:

1)0°C to 20°C: 10 bar.

2)30°C: 5 bar.

3)40°C: 3 bar.

4)60°C: 1 bar.

  1. Measuring range: +/- 2,000 mV.
  1. QUALITY ASSURANCE
  2. Acceptable Manufacturers:
  3. Furnish ORPsensors by the named manufacturers.
  4. The named manufacturers have been specified to establish the standard of quality and performance of the equipment to be supplied.
  5. Manufacturer shall be ISO 9001 certified.
  6. PRODUCT DELIVERY, STORAGE, AND HANDLING
  7. ORP measurement system shall not be delivered to the site until all product information and system shop drawings for the system have been approved.
  8. Delivery and Acceptance Requirements: Deliver materials to site in manufacturer’s original, unopened containers and packaging, with labels clearly identifying product name and manufacturer.
  9. Storage and Handling Requirements:
  10. Store and handle materials in accordance with manufacturer’s instructions.
  11. Keep materials in manufacturer’s original, unopened containers and packaging until installation.
  12. Store materials in clean, dry area indoors.
  13. Protect materials during storage, handling, and installation to prevent damage.
  14. Temperature range for storage: 32°F to 149°F (0°C to 65°C)
  15. SUBMITTALS
  16. Product data
  17. Sensor operating manual.
  18. Mounting bracket / sensor holder installation instructions.
  19. Manufacturer’s Certifications: Submit manufacturer’s certification that materials comply with specified requirements and are suitable for intended application.
  20. Warranty documentation: Submit manufacturer’s standard warranties.

PART 2PRODUCTS

2.1GENERAL

  1. Measurement principle shall be potentiometry by means of an ion selective electrode.
  2. Connect ORP sensor assembly to field-mounted junction box or expansion modules specified in Section 40 95 00 with sensor connecting cable specified in Section 2.3.A.3.
  3. ORP measurement system components shall be designed to be part of an analytical process control system with enhanced protection from overvoltage due to lightning and power supply fluctuationsaccording to EN 61326 when installed using manufacturer’s recommended components per manufacturer’s instructions.
  1. MANUFACTURER
  2. Provide products from the following manufacturer:
  3. YSI Incorporated, 1700/1725 Brannum Lane, Yellow Springs, OH 45387
  4. MANUFACTURED UNIT
  5. The ORP measurement system consists of the following:
  6. Model SensoLyt®PtA metal combination double-junction electrode.
  7. Model SensoLyt® 700IQ [Model SensoLyt® 700 IQ SW] sensor assembly:
  8. Integrated NTC thermistor.
  9. Pre-amplification of electrode signal.
  10. Digital signal processing with calibration value storage.The sensor shall include self-diagnostics for monitoring of glass electrode breakage.
  11. The sensorshall detach from sensor cable allowing for easy replacement or repair.
  1. SACIQ-x,x [SACIQ-x,x SW] sensor connection cable.
  2. Capable of transmitting digital communications and low voltage (24V) power
  3. Integrated shield.
  4. Connections

1)Sensor-side: Quick fastener (threaded).

2)Controller-side: tinned conductors.

2.4MATERIALS

  1. Combination electrode
  2. Measuring electrode: platinum ring.
  3. Reference electrode: gel polymer solid.
  4. Armouring: PVC-U.
  5. O-ring seals: Viton.
  6. Watertight S7 plug head connector (IP67).
  7. Warranty: 6 months
  8. Sensor assembly
  9. Shaft: 316Ti Stainless Steel
  10. Sensor holder: POM
  11. Fixing Ring: POM
  12. Protectioncap: PVC
  13. EMI/RFI conformance
  14. EN 61326 Class B
  15. FCC Class A
  16. Safety
  17. Certification: CE, cETLus
  18. Protection rating: IP68
  19. Warranty: 2 yrs.
  20. Sensor connection cable
  21. Conductors: Tin-coated stranded copper wire.
  22. Coupling ring: Stainless Steel 1.4571 (equivalent to 316Ti)
  1. Ring: POM

Screw: Stainless Steel V4A

  1. O-ring: NBR
  2. Enclosure: POM

Nut: Stainless Steel 1.4571 (equivalent to 316Ti)

  1. Protection ring: POM
  2. Cable sheath: PUR
  3. Protective cap: PVC
  1. Protection rating: IP68 (waterproof)
  2. Warranty: 12 months
  1. ACCESSORIES
  1. Handrail Sensor mounting assemblies:
  2. YSI model 2458000Y SMKQuick Release Stainless Steel Handrail Mounting Bracket with 1.5-inchMounting Adapter
  1. Compressed air cleaning system [Options: external air supply; cleaning air box supply]
  1. Model: Cleaning Air Box
  1. The cleaning system shall use clean, dry, oil free air.
  2. Cleaning intervals and duration cycles: user-programmable.
  3. Cleaning head Model CH: three equally-spaced air exit nozzles.
  4. Cleaning pressure: between 30 and 50 psi.
  5. Each sensor shall have a dedicated cleaning compressor.
  1. The cleaning system shall use a braided hose with quick disconnects between the compressor and sensor cleaning head.
  2. Power supply: 115 VAC.

PART 3EXECUTION

3.1INSTALLATION

  1. Immersion sensors:
  2. Immerse sensor a minimum of 1.5in. (40mm) below the surface.
  3. Protect the probe against the oncoming flow of large objects.
  4. Sensor connection cable
  5. Bend radius
  6. Permanent bend: not less than 3.2 in. (80 mm).
  7. One-time bend: not less than 2 in. (50 mm).
  1. START-UP
  2. Install ORP sensors in strict accordance with the manufacturer’s instructions and recommendations.
  3. Manufacturer’s representative will include a half-day of start-up service by a factory-trained technician, if requested.
  4. Contractor will schedule a date and time for start-up.
  5. Contractor will require representatives of the following be present during the start-up:
  6. General contractor
  7. Electrical contractor
  8. YSI factory-trained representative
  9. Owner’s personnel
  10. Engineer

END OF SECTION

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