House # 3, Mahmoodabad, Jhang Road, Toba Tek Singh, Pakistan /
Home: +92-46-2510998
Cell: +92-301-7293510
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Profile
My more than seven (07) year professional career offered me opportunity in the multi faceted field of petroleum as well as fertilizer sector in plant operations and process engineering. I have experience in handling various projects in a methodological manner while sticking to deadlines, application of modern engineering techniques for obtaining best technical and economic solutions. Providing services in projects, process monitoring, optimization, troubleshooting, management information systems and modifications review by engineering design. I am good in decision-making, target-setting, clarity in communication, and easy personal inter-relations.
AccomplishmentHandled more than 50 process modification focusing on safety, environment regulations compliance, increased productivity, energy efficiency and plant reliability improvement.
Solved deaerator high dissolved oxygen problem in lieu of its low capacity saving Rs. 50 MM capital investment (cost for new one)
Proposed installation of high capacity air flow fan at limiting cooling tower for productivity increase equivalent to 1% plant load and Rs. 20 MM/year
Worked as project and process engineer for various projects
Prepared Task Risk Analyses (TRAN) for engineers and operators in compliance with Occupational Health and Safety
Professional ExperienceProcess Engineer / Fauji Fertilizer Company Ltd / 2005 to date
Responsibilitiesas Lead Process Engineer at Utilities Plant
Techno-economical feasibility study of projects in the existing plant focusing on safety, environment regulations compliance, increased productivity, energy efficiency and reliable plant operations
Process modification studies, process evaluation, trouble-shooting, failure analysis, safety design reviews
Review of Basic Engineering Design and Detailed Engineering Design packages
Process plant performance audits, monitoring and troubleshooting
Optimization of plant operations for increased productivity and reduced energy consumption
Planning and execution catalyst loading and unloading activity in Ammonia Plant reactors
Process design and specification sheets preparation for equipments, piping and machinery by consulting literature and process design software
Generation of P & IDs, PFDs, selection of instruments
Preparation of technical reports, presentations for Management
Setting up and updating Management Information Systems.
Communications with vendors and plant designers
Operation Engineer / Attock Refinery Limited / 2002 to 2005Responsibilities as Operation Engineer at Crude Distillation, Reforming and Utilities Plants
Safe and smooth operation of the Units and meeting production targets
Operation, commissioning, emergency handling and monitoring of the equipments, maintaining process parameters within the guidelines
Implementation of DCS project
Preparation of as build PIDs and PFDs of 25,000 BPD distillation unit
Installation and commissioning of Cooling Tower
Planning and execution of Reforming Catalyst Regeneration
Being Team Lead successfully handled the Naphtha Export Project
Handled 18,000 BPD crude decanting and pumping operation from oilfield to refinery
Preparation of operating procedures shut down planning andtraining of the employees
Educational BackgroundBE Chemical Engineering (74.91 %)DCET - NED UET Karachi
Bachelor of Business Administration (62.54%)AIOU, Islamabad
TrainingsCooling Water Treatment by Buckman Laboratories in Malaysia
Process Hazard Analyses at FFC
Fire Fighting Course at ARL
OHSAS-18001 Awareness, Implementation and Auditing by SGS
Implementation of ISO9001 and ISO14001 at ARL
Essential Supervisory Skills and HRM by Navitus
Lasting Impressions by Navitus
Effective Letters, Reports , Presentation at PIM, Karachi
Computer SkillsComputer proficient in Sizing, Modeling and Simulation
Word, Excel, Power Point, Visio
Personal DetailsFather’s Name Abdul Ghafoor
Date of BirthOctober 04, 1975
Passport No.AE1467831
LanguagesEnglish, Urdu & Punjabi
ReferencesShall be furnished on demand.