AC9000 PLUS SETUP MENU’S

DATE: /

C#

CUSTOMER: / S/N#

PREPARED BY

PRODUCT SETUP MENU

SETUP PRODUCT, PAGE 1

/ #1 / #2 / #3
REFERENCE NET WEIGHT
UNIT WEIGHT
PRODUCT TARE WEIGHT
PRODUCT LENGTH
MAX PRODUCT WEIGHT
MIN PRODUCT WEIGHT
PRODUCT NAME
PRODUCT CODE
WEIGHTABLE SPEED
INFEED TABLE SPEED
OUTFEED TABLE SPEED
SETUP PRODUCT, PAGE 2
2nd UNDER CUTPOINT
1st UNDER CUTPOINT
1st OVER CUTPOINT
2nd OVER CUTPOINT

SETUP PRODUCT, PAGE 3

ZONE 1 ASSIGNED TO DIVERTER / 12450. / Not AcceptedAccept / 12450. / Not AcceptedAccept / 12450. / Not AcceptedAccept
ZONE 2 ASSIGNED TO DIVERTER / 12450. / Not AcceptedAccept / 12450. / Not AcceptedAccept / 12450. / Not AcceptedAccept
ZONE 3 ASSIGNED TO DIVERTER / 01245. / AcceptNot Accepted / 01245. / AcceptNot Accepted / 01245. / AcceptNot Accepted
ZONE 4 ASSIGNED TO DIVERTER / 01245. / AcceptNot Accepted / 01245. / AcceptNot Accepted / 01245. / AcceptNot Accepted
ZONE 5 ASSIGNED TO DIVERTER / 12450. / Not AcceptedAccept / 12450. / Not AcceptedAccept / 12450. / Not AcceptedAccept
NO GAP ASSIGNED TO DIVERTER / 01245. / 01245. / 01245.

SETUP PRODUCT, PAGE 4

DIVERTER 1 DELAY
DURATION / sec / sec / sec
DIVERTER 2 DELAY
DURATION / sec / sec / sec
DIVERTER 3 DELAY
DURATION / sec / sec / sec
DIVERTER 4 DELAY
DURATION / sec / sec / sec
DIVERTER 5 DELAY
DURATION / sec / sec / sec

SETUP PRODUCT, PAGE 5

SERVO PRODUCT DELAY
SERVO FILL SENSIT. [PLS]
MAX CORRECTION [PLS]
SERVO FILL CAPACITY [mA]
SERVO TARGET WEIGHT
PACKAGE COUNT FOR AVERAGE
SERVO H LIMIT EXCLUSION
SERVO L LIMIT EXCLUSION
SERVO DEAD BAND
SERVO PROPORTIONAL FACTOR
SERVO INTEGRAL FACTOR
SERVO START UP QUEUE

SETUP PRODUCT, PAGE 6

/ #1 / #2 / #3
SERVO MODULATION / OffSingleRepeat / OffSingleRepeat / OffSingleRepeat
SERVO MODULATION MAXIMUM
SERVO Z FACTOR
SETUP PRODUCT, PAGE 7
TRACKER STATUS / OffOn / OffOn / OffOn
SAMPLE SIZE
TRACK ZONE / 32+3+4 / 32+3+4 / 32+3+4
TRACKER REFERENCE WEIGHT
OFFSET HIGH LIMIT
OFFSET LOW LIMIT
UNIT WEIGHT

SETUP PRODUCT, PAGE 8

FORWARD STATUS
FORWARD OFFSET HIGH LIMIT
FORWARD OFFSET LOW LIMIT
FORWARD MAX CORRECTION TIME
FORWARD CORRECTION DISTANCE

SETUP PRODUCT, PAGE 9

FILTER DELAY MULTIPLIER / 0.95 / 0.95 / 0.95
ZERO
SPAN
ANALOG FILTER fc
DIGITAL FILTER fc
AVERAGE TIME
INTERROGATE DELAY

MACHINE SETUP

MACHINE TYPE

FRAME TYPE
LENGTHS UNITS / inftmm
SPEED UNITS / fpmm/minm/sec
INFEED / NoYes
OUTFEED / NoYes
ROLLER DIAMETER
EXCIT. FREQUENCY
WEIGHTABLE LENGTH
TRANSFER DISTANCE
LENGTH TO OUTFEED
SPEED CONTROL MODULATION / NoYes
SPEED CAPACITY WEIGHTABLE
SPEED CAPACITY INFEED
SPEED CAPACITY OUTFEED
W_TABL PROP BAND / 200 / INTEGRAL TIME / 1
INFEED PROP BAND / 200 / INTEGRAL TIME / 1
OUTFEED PROP BAND / 200 / INTEGRAL TIME / 1

MACHINE CONFIGURATION

MACHINE TYPE / 3 Zone5 Zone
CHECKWEIGHER ID
CUSTOMER NAME
PRODUCTION LINE
AUTO RESET GRAYZONE / YesNo
NUMBER OF PRODUCTS
PRINTER REPORTS / NoneSerialParallel
PRINTER REPORTS COLUMNS / 8040
PRINTER ALARMS / NoneSerialParallel
LOW AVERAGE REJECTS ZONE 2 / YesNo
REMOTE SPEED CONTROL / NoYes
AUTOMATICALY RESET LONG TERM STATS / NoYes

METROLOGICAL SETUP

WEIGH UNITS / gkgozLb
LC CAPACITY
LC SENSITIVITY
SCALE INTERVAL (e)
MAXIMUM SCALE CAPACITY
AUTO ZERO / YesNo
REZERO INTERVAL FOR ALARM / CountsMinutes
STABILITY BAND FOR AZT +/- / .5
AZT MAX. DEVIATION / 2
AZT NUMBER OF ACQUISITIONS / 5
NUM OF CALIBRATION PASSES / 8
MAXIMUM PER CENT ZONE 2 / 2.5

FILLER CONTROL SETUP

TYPE OF CONTROL / Pulse DurationPulse FrequencyAnalog Modulation
PULSE DURATION
HEADS NUMBER
TRIGGER DELAY
PRODUCT DELAY UNITS / Package CountTime

REJECT SETUP

TRIGGER DELAY / sec
WAITING WINDOW / sec
ASSIGN TO DIVERTER / sec
CONSEC. REJECTS
CHECK TIME DIV 1
CHECK TIME DIV 2
CHECK TIME DIV 3
CHECK TIME DIV 4
CHECK TIME DIV 5

EVENT RECORDING

ENTER EVENT MESSAGE 1
ENTER EVENT MESSAGE 2
ENTER EVENT MESSAGE 3
PRINT TIME? / NoYes
PRINT DATE? / NoYes
PRINTER / NoneSerialParallel

DISPLAY INFORMATION SETUP, PAGE 1

KEY AND ALARM SOUND / No
GAUSS CURVE RANGE / 5
GAUSS CURVE REFRESH TIME / 1
GAUSS CURVE HEIGHT FACTOR / 5
STATISTICS BY COUNTS / 10
SAVE SCREEN TIME / 300
CONTRAST / %

DISPLAY INFORMATION SETUP, PAGE 2

WEIGHT MENU LINE 1 / Product Name
WEIGHT MENU LINE 2 / Product Number
WEIGHT MENU LINE 3 / Rate
WEIGHT MENU LINE 4 / Std Dev
WEIGHT MENU LINE 5 / Product Code
WEIGHT MENU LINE 6 / Batch ID
WEIGHT MENU LINE 7 / Product Line
WEIGHT MENU LINE 8 / Empty Line
WEIGHT MENU INDICATOR / Actual Weight
WEIGHT MENU BAR GRAPH / Yield

I/O SETUP

DIGITAL INPUTS SETUP, PAGE 1

L01 - PHOTOCELL / 1-1 / NORMALLY / ClosedOpen
L02 - PIN DETECTOR / NORMALLY / ClosedOpen
L03 - EMERGENCY / 1-3 / NORMALLY / ClosedOpen
L04 - LINE INTERLOCK / 1-4 / NORMALLY / OpenClosed
L06 - MULTIPRODUCT 1 / NORMALLY / OpenClosed
L07 - MULTIPRODUCT 2 / NORMALLY / OpenClosed
L08 - MULTIPRODUCT 3 / NORMALLY / OpenClosed
L09 - MULTIPRODUCT 4 / NORMALLY / OpenClosed
L10 - MULTIPRODUCT 5 / NORMALLY / OpenClosed
L11 - EXT. ALARM / NORMALLY / OpenClosed
L12 - PRINT & CLR ST / 1-6 / NORMALLY / OpenClosed
L13 - PRINT & CLR LT / 1-7 / NORMALLY / OpenClosed
L14 - PRINT FREE RUN / 1-8 / NORMALLY / OpenClosed
L15 - RESET SERVO / NORMALLY / OpenClosed
DIGITAL INPUTS SETUP, PAGE 2
L16 - EXTERN REJECT / NORMALLY / OpenClosed
L17 - CHECK DIV 1 / NORMALLY / OpenClosed
L18 - CHECK DIV 2 / NORMALLY / OpenClosed
L19 - CHECK DIV 3 / NORMALLY / OpenClosed
L20 - CHECK DIV 4 / NORMALLY / OpenClosed
L21 - CHECK DIV 5 / NORMALLY / OpenClosed
L28 - MOTORS INTERL. / 1-5 / NORMALLY / ClosedOpen
L29 - SYNCRO HEADS / NORMALLY / OpenClosed
DIGITAL INPUTS SETUP, PAGE 3
L30 - EVENT RECORD.1 / NORMALLY / OpenClosed
L31 - EVENT RECORD.2 / NORMALLY / OpenClosed
L32 - EVENT RECORD.3 / NORMALLY / OpenClosed
L33 – RESET ALARMS / NORMALLY / OpenClosed
DIGITAL OUTPUTS SETUP
L01 - DIVERTER 1 / 1-1 / L14 - ZONE LAMP 1 / ZL1
L02 - DIVERTER 2 / 1-2 / L15 - ZONE LAMP 2 / ZL2
L03 - DIVERTER 3 / 1-3 / L16 - ZONE LAMP 3 / ZL3
L04 - DIVERTER 4 / 1-4 / L17 - ZONE LAMP 4 / ZL4
L05 - DIVERTER 5 / 1-5 / L18 - ZONE LAMP 5 / ZL5
L19 - READY / 1-6
L20 - NEED AZT
L21 - CUM ALARMS / 1-7
L22 - CUM SHUTD
L23 - HORN / 1-8
L12 - SERVO ACT / L24 - FORWARD
L13 - SERVO ACT- / L25 - DIV. FAILS
ANALOG OUTPUTS SETUP
D_B_A #1 OUT 1 / InfeedWeightableOutfeedServo / 0-20mA/0-10V20-0mA/10-0V4-20mA20-4mA
D_B_A #2 OUT 2 / WeightableInfeedOutfeedServo / 0-20mA/0-10V20-0mA/10-0V4-20mA20-4mA
D_B_A #3 OUT 3 / OutfeedInfeedWeightableServo / 0-20mA/0-10V20-0mA/10-0V4-20mA20-4mA
COM LINE SETUP
CONNECTED WITH
WORD LENGTH / 87 / STOP BITS / 12
PARITY / NoneOddEven / BAUDRATE / 960019.2 K24001200110150300600
CLEAR TO SEND / IgnoreDirectReverse / HALF DUPLEX DELAY / 0100200300400
END OF LINE DELAY / NoYes / SLAVE NUMBER
LINE TERMINATOR / CR/LFCRLF / ADMITANCE LEVEL / Level 1Level 2Level 3Level 4
PRINTER FREE RUN
ENABLE FREE RUN / NoYes / PRINT PRODUCT NUMBER / NoYes
FREE RUN PRINTER / NoneSerialParallel / PRINT DEV WEIGHTS / NoYes
NUMBER OF WEIGHTS PER LINE / 1234 / AVG WEIGHT COUNT / NoYes
PRINT ZONE / NoYes / REPORT NO GAPS / NoYes
PRINT UNITS / NoYes
ALARM DEFINITION, PAGE 1 / ALARM DEFINITION, PAGE 2
01 - COM1 –CLR TO SEND ERROR / No ActionAlarmShut Down / 16 - ERROR EXT PRODUCT / No ActionAlarmShut Down
02 - LPT1 - PRINTER ERROR / No ActionAlarmShut Down / 19 - MICROCONTROLLER RAM FAIL / No ActionAlarmShut Down
03 - LPT1 - PRINTER OFF LINE / No ActionAlarmShut Down / 20 - MICROCONTROLLER ADC FAIL / No ActionAlarmShut Down
04 - STARTUP WITH DATA LOSS / No ActionAlarmShut Down / 21 - DIVERTER CHECK FAILED / AlarmNo ActionShut Down
05 - STARTUP WITHOUT DATA LOSS / No ActionAlarmShut Down / 28 - DIVERTER BIN FULL / No ActionAlarmShut Down
06 - ZERO OFFSET BEYOND / AlarmNo ActionShut Down / 29 – COM1 – TIME OUT ERROR / AlarmNo ActionShut Down
07 - EXTERNAL ALARM / No ActionAlarmShut Down / 30 - NO GAP / AlarmNo ActionShut Down
08 - LINE INTERLOCK / AlarmNo ActionShut Down
09 - EMERGENCY / AlarmNo ActionShut Down
10 - WEIGHT QUEUE FULL / AlarmNo ActionShut Down
11 - AVERAGE WEIGHT BELOW REF. / No ActionAlarmShut Down
14 - OUTFEED QUEUE OVERFLOW / AlarmNo ActionShut Down
15 - SAMPLE WEIGHT LOSS / AlarmNo ActionShut Down
ALARM DEFINITION MENU, PAGE 3
31 - PACKAGE WEIGHT OVER MAXIMUM / AlarmNo ActionShut Down
32 - NEEDS REZERO / AlarmNo ActionShut Down
34 - PRODUCT TRACKING HIGH LIMIT / No ActionAlarmShut Down
35 - PRODUCT TRACKING LOW LIMIT / No ActionAlarmShut Down
36 - SERVO CNTRL HIGH LIMIT / No ActionAlarmShut Down
37 - SERVO CNTRL LOW LIMIT / No ActionAlarmShut Down
38 - TOO MANY CONSECUTIVE REJECTS / AlarmNo ActionShut Down
39 - A/D BOARD VERSION ERROR / AlarmNo ActionShut Down
40 - PRINTER BUFFER FULL / No ActionAlarmShut Down
41 - CONVEYOR NOT RUNNING / No ActionAlarmShut Down
WEIGHING DIAGNOSTICS
#1 / #2 / #3
DY FACT / ST FACT / DY FACT / ST FACT / DY FACT / ST FACT
ZERO
SPAN
ANALOG FILTER fc
DIGITAL FILTER fc
AVERAGE TIME
INTERROGATE DELAY
RESTART EMPTY TABLE ACQ.
SET TARE
MECHANICAL TARE CONSTANT
HARDWARE GAIN
PRESCALER WEIGHTABLE
PRESCALER INFEED
PRESCALER OUTFEED
VERSION
PC BOARD SOFTWARE VERSION
DRAWING NUMBER / REV.
A/D BOARD SOFTWARE VERSION
DRAWING NUMBER / REV.
INSTALLED OPTIONS
FILLER CONTROL
PRODUCT TRACKING
EVENT RECORDING
EXTERNAL REJECT CONTROL
W & M
NETWORK
MULTIPRODUCT
MODBUS CONNECTION
ALLEN BRADLEY CONNECTION
FORWARD
DIVERTER’S CHECK
EEC STATISTICS
HISTOGRAM DISPLAY
CONS REJECT ALARM
PRINTER
SERVO MODULATION
MODEM
EXTRA PRODUCT MEMORIES
CFR21
BASIC STATISTICS

JUMPER POSITIONS DISTRIBUTION BOARD

HZ=______

IF HZ > 250, MOVE JUMPER 1 SPACE TO RIGHT

(PLS/FT IS FOUND ON WEIGHING DIAGNOSTICS SCREEN)

______

CPU BOARD

Perm Record AC9 V2, October 8, 2004 page 1 of 8