MEDSONIC LTD produces rapid prototyping (or digital manufacturing) models made out of ABS. All you need is to send your computer drawing in STL format and based on the size of your drawing (in cm3) we can prepare a quotation for you. The prototypes are created using a STRATASYS 3D printer (FORTUS family).

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Advantages of 3-D printers

3D printers and 3D production systems help accelerate your design process and time-to-market. They let you produce durable, functional 3D models or production parts right from your office, lab, or manufacturing floor.

Reduce Cost-of-Change:Correct design errors early before tooling, while the cost-of-change is lowest.

Improve Design:Quickly and inexpensively produce multiple iterations to optimize your design.

Facilitate Communication:A physical part efficiently communicates a design with tool makers, sales, marketing, and customers.

Maintain Confidentiality:In-house production eliminates the exchange of confidential designs, allowing control of the design.

Functionally Test:Real engineering thermoplastics allows production of durable, functional parts that can be tested.

FDM Technology

All Stratasys systems employ FDM(fused deposition modeling) technology, the industry leading additive fabrication technology, and the only one that uses production grade thermoplastics to produce stable, durable, andaccurate parts.


Competitive processes only simulate thermoplastics, using powders and resins.Versatile thermoplastic partscan be sanded, painted, drilled, coated, sealed, bolted, and drilled.

Easiest to Use of Any Additive Fabrication Technology


No special set up is required for Stratasys 3D printers and 3D production systems. Both systems come with hardware and software that make it easy to convert CAD files into 3D parts in three easy steps.

1.Pre-Process


From 3D CAD data, pre-processing software automatically slices, calculates support structures, and creates tool paths that are optimized for the 3D Printer or Production System.

2.Produce Part


Parts are built layer by layer in an additive process. Dual extrusion heads precisely lay down thermoplastic build and support material to create each layer.

3.Remove Supports


Temporary support structures are easily removed. Soluble support material automatically dissolves in a water-based solution. Break-away supports simply snap off by hand.

Properties of ABS M30i

Heat Deflection (HDT) @ 66 psi, 0.125" unannealed 96°C

Heat Deflection (HDT) @ 264 psi, 0.125" unannealed 82°C

Vicat Softening Temp. (Rate B/50) 99°C

Coeffi cient of Thermal Expansion (fl ow) 8.82E-05 mm/mm/°C

Coeffi cient of Thermal Expansion (xfl ow) 8.46E-05 mm/mm/°C

Glass Transition (Tg) 108°C

Tensile Strength (Type 1, 0.125”, 0.2”/min) 36 MPa

Tensile Modulus (Type 1, 0.125”, 0.2”/min) 2,413 MPa

Tensile Elongation (Type 1, 0.125”, 0.2”/min) 4%

Flexural Strength (Method 1, 0.05”/min) 61 MPa

Flexural Modulus (Method 1, 0.05”/min) 2,317 MPa

IZOD Impact, notched (Method A, 23°C) 139 J/m

ABS-M30 thermoplastic (acrylonitrile butadiene styrene):

25-70 percent stronger than standard ABS material

Greater tensile, impact, and flexural strength

Layer bonding is significantly stronger for a more durable part

Versatile Material: Good for form, fit and moderate functional applications

ABS-M30i thermoplastic (acrylonitrile butadiene styrene):

Biocompatible (ISO 10993 certified) material

Ideal material for medical, pharmaceutical and food packaging industries

Sterilizable using gamma radiation or ethylene oxide (EtO) sterilization methods

Real StableThermoplastics

Fortus systems produce parts in real thermoplastic materials thatare tough enough for prototyping, functional testing or producingmanufacturing tools and end-use parts. Real production thermoplastics are stable and have no appreciable warpage, shrinkage, or moisture absorption, like the resins and powders in some competitive processes. Parts produced from a Fortus system are the most, accurate and durable.


Real Accuracy


Because thermoplastics are environmentally stable, part accuracy (or tolerance) doesn’t change with ambient conditions or time. This enables FDM parts to be among the most dimensionally accurate.

FORTUS 400mc System Overview

Engineered to provide accurate, repeatable performance. This workhorse uses a variety of production-grade thermoplastics. Customization allows you to select material packages and build-envelope sizes so you pay onlyfor the capabilities you need.

Key Features

Parts are produced within an accuracy of +/- .005 inch or +/- .0015 inch per inch whichever is greater (+/- .127 mm or +/- .0015 mm per mm whichever is greater).

Additional capacity for longer unattended builds

- Standard capacity

- 14 x 10 x 10 inch (355 x 254 x 254 mm)

-One build material bay

- Onesupport materialbay

Highest resolution and feature detail capability

Multiple throughput (build speed) options:

-0.013 and 0.010 inch (0.330 and 0.254 mm) for faster throughput
-0.007 inch (0.178 mm) for fine feature detail and surface finish
-0.005 inch (0.127 mm)for highest feature detail and best surface finish

M

Parts for Functional Prototyping


Prototypes produced by Fortus systems are more accurate and durable than can be produced via other additive fabrication processes. They can be used throughout the design and functional testing process. These prototypes speed your time to market, drive down costs, and unleash you from the limitations of lesser grade systems. Make multiple design iterations to optimize design and find design errors early in the design process when changes are the least expensive to make.Read r


Functional Prototyping Overview


From CAD files Fortus 3DProductionSystemsproduce thermoplastic parts that are used for conceptual prototyping, design verification and functional testing. The benefits of using an additive fabrication systemfor prototypinginclude streamlining the development process, reducing costs, and getting to market faster.


Why manufacture prototypes with Fortus 3D Production Systems?

Reduce Time

Acceleratesproduct development by bringing ideas to life faster and less expensively

Enables you to correct errors early in the design process and before the tooling stage

Reduces time-to-market

Reduce Cost

-Better-predict end product performanceand gain certification confidence with high-tolerance parts

-Find problems early in design cycle, before the cost to correct those rises

-Eliminate one or more rounds of tooling by proving out the product's design before it reaches tooling

OtherBenefits

-Multiple iterations of design produce better end product

-Gain early approvals for required testing such as UL and CE certification

-Easy to use system with no messy liquid vats or powder containers to maintain

-The Fortus technology process is simple, safe and produces thermoplastic parts in hours, not weeks

How are Fortus thermoplasticprototypes used?

-Form and fit models and testing

-Concept models

-Functional testing in real-life conditions

-Visual aids for tooling, engineers, and accurate bids

-Sharing concepts with management, customers, sales, marketing and manufacturing

-Communication models between departments and companies

-Samples for marketing and sales

When does it make sense to produce manufacturing tools with FORTUS 3D Production Systems?

-Low production volume

-Complex part design

-Near-term design changes are possible

-High start-up investment is needed

-Need for production to begin before tooling is ready (bridge tooling or bridge-to-manufacturing)