Linn-Benton Community College, Machine Tool Technology Department
Course Syllabus
Course name: Manufacturing Processes 5
Course number: MA3.439
Credits: 3
Required text: OER and Hand out.
Perquisite: Manufacturing Processes 1, 2 and 3
Required calculator: Sharp EL506 X, available at LBCC Bookstore
Required tools: 6 inch, 4R, rule (see recommended tool list)
Days, Hours: Wednesday and Thursday, 1:00 to 3:50 Pm
Location: IB117
Instructor: Lamngeun Virasak
Office hours: Wednesday and Thursday 4:00 to 5:00 PM
Phone number: 541-917-4509
Email address:
Course Content:
Develop manufacturing skills required to become a machinist or related career option in manufacturing. Advanced machining projects will be planned, machined, inspected and assembled. A strong emphasis on quality work, good planning, safety, and inspections processes are stressed. The majority of the grade is determined from the project competency completion, and limiting of scrap.
Course learning outcomes: Students successfully completing this course will be able to:
· Demonstrate considerable setup, machining and inspection knowledge and skill
· Demonstrate the ability to hold tolerances and make parts foe assemblies.
· Perform process planning to a high level of capabilities.
· Apply safe work practices.
· Demonstrate a knowledge of material properties, coat and machining characteristics of various materials, mild steel, aluminum, tool steel, alloy steel.
· Complete an advanced machining project assembly to specifications, with limited or no scrap within the time provided.
· Demonstrate and initiate proper cleanup.
Learning activities: This course will include lectures, quizzes, tests, demonstrations and machine shop projects.
Assessment tasks: A student’s progress will be evaluated as follows:
· Project completion 55%
· Daily Journal, Class participation, homework and Attendance, quizzes 20%
· Midterm Exam 10%
· Final Exam 15%
Lab and lecture attendance is mandatory. Final grades will be affected by unexcused absences, tardies, and leaving without permission.
Concepts:
Skills for successful employment are key concepts of this course.
Issues:
Safety in the industrial environment is a primary focus of this course. Students are encouraged to ask, “how can this machine hurt me.”
Skills:
Upon successful completion of this course students will understand how to:
· Safely operate and set-up mills, lathes, band saws and bench grinders.
· Calculate the correct cutting speed for a variety of materials.
· Use measuring tools including a ruler, micrometer and caliper.
· Apply tolerances as specified.
· Achieve a good sliding fit between two parts of an assembly.
· Use precision lay-out skills.
· Plan the order of operations for a machine shop project.
Reading / Assignments / Discussion / Study Topics.
**Complete Hand-out for each unit assignment
Week 1: Metallurgical and heat Treating
Week 2: Blueprint interpretation and Process Planning.
Week 3: Layout and Benchwork.
Band saw Machines.
Week 4: Lathe
Week 5: Surface Grinder
MIDTERM EXAM
Week 6: Mill.
Week 7: CNC Machine Tool Programmable Axes and Position Dimensioning Systems.
Week 8: CNC Programming.
Week 9: CNC Operation
Week 10: Review for Final Exam and Finishing up project
Week 11: FINAL EXAM
Required Projects
. Compressed Air Engine.
. Additional projects to be determined.
Disabilities Services and Emergency Planning – Meet with Instructor Week One
If you have emergency medical information for your instructor, need special arrangements to evacuate campus, or have a documented disability, please meet with your instructor, by appointment, no later than the first week of the term, to discuss your needs. If you have a documented disability that will impact you at college and you seek accommodations, contact the Office of Disability Services (ODS) for intake and to document your disability with LBCC. Then, each term, at least two to three weeks prior to the start of classes, submit your “Request for Accommodations” form to ODS and pickup instructor letters. ODS may be reached from any LBCC campus/center by email to innbenton.edu or by calling 917-4789. Letter pickup is available at each LBCC campus/center.
LBCC Comprehensive Statement of Nondiscrimination
LBCC prohibits unlawful discrimination based on race, religion, ethnicity, use of language, national origin, sex, sexual orientation, marital status, disability, veteran status, age, or any other status protected under applicable federal, state, or local laws.
For further information http:po.linnbenton.edu/BP1015-Nondiscrimination and Nonharassment policy.pdf