Edward J. Malsh, CQA, CQE

9009 N White Oak Lane #219

Bayside, WI 53217

Home: (414) 446-5940 Cell: (414) 312-1565

E-mail:

www.linkedin.com/in/edwardmalsh/

CAREER SUMMARY

QUALITY PROCESS IMPROVEMENT PROFESSIONAL

Diverse Quality experience in Coatings & Resins, Telecommunications, Metal Fabrication and Die Casting.

Functional experience includes:

Fabrication Quality Assurance ISO 9000:2008, TL 9000, TS 9000

Supplier Quality Design & Process FMEA's

8D Problem Solving/5 WHY Advanced Quality Planning

Quality Auditing Process Auditing

Six Sigma Methodologies Electrical Engineering

Laboratory Quality Assurance Analytical Testing Devices & Equipment

SPC, DOE, Industrial Statistics PPAP, Design and Process FMEA's

Computer Repair and Sales IT Network Setup

Metrology Systems (Laboratory, Manufacturing & Electrical)

Calibration & Testing Procedure Creation (Proficient in GageTrak Calibration Database)

Proficient in various types of statistical software (MINITAB, Statgraphics, Jump etc.)

MSACCESS database creation and maintenance (Programming and Design)

Proficient in Electrical Compliance and UL Safety Testing

Virtek measurements and ICS blank development

Proficient in DISCUS FAIR Bubbling Software

PROFESSIONAL EXPERIENCE

Pace Industries, Grafton, WI 2013 - 2015

Pace Industries is an integrated company that provides quality die casting, manufacturing and engineering solutions worldwide

Quality Engineer

Engineer all aspects of quality including new product development, supplier quality, quality assurance, process improvement, Internal Auditing and customer technical support for the Grafton operation.

·  Main responsibility is First Piece approvals – Reviewing parts at the start of each production run, and approving them.

·  Statistical analysis such as CPk and machine gage R&R. (Set-up Edmund Functional Gage)

·  PPAP’s submission including Control Plans, PFMEA’s, and Process Flow charts.

·  Reviewing ISIR reports and capability for the Plant.

·  Corrective actions – Responses back to the customer. Facilitate the team and updating all the documents including Control plans and PFMEA’s.

·  Support fabrication and assembly production processes.

·  Internal auditing- Layer process auditing and in-process product auditing.

·  Tracking returns and in-house scrap for continuous improvement projects. (Reduce external and internal PPM’s).

·  Travel to the customer for defect verification and or continuous improvement projects. Die design and review for either new or replacement cavities.

Nu -Way Industries Inc, Chicago, IL 2006 - 2013

Nu-Way is a privately owned business with $60 Million in annual sales. They are a precision metal fabricator located in Des Plaines, IL with Design Engineering and prototype capabilities using the latest technology in laser cutting, Stamping, welding, Mechanical Assembly, Silk Screening, Pad Printing and Powder Coat Finishing.

Senior Quality Engineer

Engineer all aspects of quality including new product development, supplier quality, quality assurance, process improvement, Internal Auditing and customer technical support for Des Plaines operation.

·  Main responsibility is New Product Development from start to finish and PPAP development.

·  Responsible for Electrical Compliance Safety testing, training and qualification of Individuals

·  Electrical Test Engineer for the Plant.

·  Statistical analysis such as CPk and machine gage R&R.

·  Support fabrication and assembly production processes.

·  Internal Auditor. UL & ETL liaison. Voice of the Process and Customer reports.

·  Creation of Databases for receipt inspection, traceability and DPMO.

·  6 Sigma and Lean manufacturing.

·  Paint Line testing and quality assurance.

·  Supplier Quality Engineer

·  Developed RAPOPI (Rapid Action Process Origin Problem Identification) form.

Emerson, Welcome, NC 1998-2006

A global provider of power to run data centers, telecommunications networks and other mission-critical applications. An industry leader in design, manufacture, installation, and service of power solutions such as AC and DC backup systems and precision cooling equipment for the telecommunications industry with annual sales of $13 Billion.

Senior Quality Engineer

Engineer all aspects of quality including new product development, supplier quality, quality assurance, process improvement, Internal Auditing and customer technical support for Welcome, NC operations.

·  Obtained ISO 9002 and TL 9000 registration audits on first try.

·  Created DMPO (Access) database for defect tracking, statistics and continuous improvement.

·  Providing quality system and calibration training for new hires as well as established workers.

·  Responsible for Electrical Compliance Safety testing, training and qualification of Individuals.

·  Electrical Test Engineer for the Plant.

·  Paint Line testing and quality assurance.

·  Quality Measures Tracking of Supplier performance and our calibration system.

·  Set-up and maintenance of our calibration system.

·  Support Fabrication and assembly production processes.

·  Active member of our Safety team.

·  Internal Auditor.

·  Supplier Quality Engineer

·  Developed a ZNPO4 film wt testing and monitoring procedure that eliminated hazardous waste, and the disposal cost.

MalshWares Owner, Milwaukee, WI 1996-1998

Started my own business selling and repairing computers. Setup computer networks. Also, Quality Consulting and

Access Database creation and programming. $40,000 annual sales.

·  Quality Consulting

·  Computer Sales private and small business.

·  Computer and Network sales and set-up.

·  Visual Basic and ACCESS programming.

·  Upgraded and repaired IBM clone computers.

·  Analytical Chemical testing and equipment set-up.

PPG INDUSTRIES, INC Oak Creek, WI 1974 to 1997

World's leading producer of Coatings and Resins with annual sales in excess of $1 billion.

Senior Quality Assurance Supervisor 1991 to 1997

Accountable for all aspects of quality assurance testing, customer support and process improvement for Coatings and Resins.

·  Developed analytical practices and test procedures that reduced testing time for our in-process resins.

·  Managed the QA lab, supervised and trained 6 full time and 3 part time lab technicians for a 7/24 operation that supported our $8 million Resins operation.

·  Operated, maintained and trained technicians in the use of various pieces of analytical testing equipment.

·  Developed analytical practices and test procedures for testing incoming chemical raw materials.

·  Maintained our lab calibration and quality assurance systems (Internal Auditor).

EDUCATION

University of Wisconsin-Milwaukee Milwaukee, WI 1972-1981

·  Bachelor of Science in Chemistry

Milwaukee School of Engineering Milwaukee, WI 1996-1998

·  4 Semesters -Graduate Studies in Electrical Engineering and Computer Science.

·  Certificate – NA5OO, The Art of Plant Engineering

PROFESSIONAL DEVELOPMENT

1986 - Present American Society for Quality

Currently a member (#99643) Section 1109-Senior member (25 consecutive years of membership).

ASQ Certified Quality Engineer- 06/03/95-Certification number 33078.

ASQ Certified Quality Auditor-12/02/95 -Certification number 13122.

1996 QC 100,200, 300-Management, Statistics & Special Skills (2.1 CEU).

The Reproducibility & Repeatability Workshop - Section 1109 (8 Contact hours).

Participated in the following Certified Quality Engineer Exam workshops:

1996 - Exam Review - 2RU

1998 - Item Review -2RU

1999 - Exam Review - 2RU

2002 - Item Pool Maintenance - 2RU.

2004 – Exam Review –2 RU.

2003 - Present - Exam Proctor.

2004 – 2005 - Section 1109 Board Member and Section webmaster.

2007 – Present – Secretary and Treasurer of the Woodfield Gideon Camp.

2014 – Present – ASQ- Milwaukee Section 1202 – Member of Leadership Team – Assistant Treasurer.

2015 – ASQ Most Futuristic City Audit Team/Judge.

1998-Wisconsin Forward Award - Board of Examiners

·  Completed Examiners preparation workshop.

·  Examiner for that year.

Continuing Education

1985  Tennessee Associates Inc. -Certificate of completion.

·  Managing for consistency-statistical process control.

1993 American Chemical Society short course (12 CEU)

·  Quality Assurance for Ana1ytical Chemistry.

1993  Clemson University- seminar (12 CEU).

·  Quality Management in the Lab.

1993 Manugistics-certificate of completion (2.6CEU)

·  Introduction to STATGRAPHICS and Customized Statistical Graphics.

1995 Marquette University

Certificate in Quality Assurance Program.

EM2121-951 Quality Auditor Fundamentals (1.4 CEU)

ES3001-951 Project Management (1.2 CEU).

1997 Microsoft - Windows NT 4.0 Workstation (Getting the most from) (0.6 CEU).

1996-1999 UWM-Continuing Education

Digital Circuit Design Fundamentals (2.0 CEU)

Electrical Engineering for Non-E1ectricaIEngineers (2.0CEU)

Visual Basic -Introduction and Application Development (3.5 CEU)

Access 2.0 -Introduction and Application Development (3.5 CEU)

Certificate - Engineering Document Control (1.4 CEU)

1999  Mitutoyo Certificates:

·  Applied Measuring Methods

·  Applied Measuring Methods in GD&T

2004  PQ Systems Incorporated:

·  Completed seminar in “Beyond Excel: Easy SPC Charting using ChartRunner (0.3 CEU)

2005  UL University – Certificate of Completion

·  2005 National Electric Code (NEC) – Analysis of Changes (16 Contact Hours)

2008 & 2012 Webinars

·  Electrical Compliance and UL Safety Testing Webinars (3 hours)

·  Electrical Testing Equipment Webinars (2 Hours)

·  Change Management Techniques for Sustainable Process Improvement (1 Hour)

·  Simple Steps to Sustainability: Ensuring End User Adoption of Process Changes (1 Hour)

·  Corrective Action: The Heart of Continuous Quality (1 Hour)

·  ISO 50001, The New Standard for Energy Management (1 Hour)

·  Management Master class: The Science of Human Performance (1 Hour)

·  ASQ Certified SSBB Exam Training (1.5 Hours)