Pumping System Data Questionnaire

PUMPING SYSTEM DATA QUESTIONNAIRE

Installed Capacity, MLD:

Operating Capacity, MLD:

Contract Demand of the Plant, kVA:

Annual Energy Consumption, lakh kWh:

Annual Energy Cost, Rs. lakhs:

No. of pumps in the station:

Station Details

a.Name and Location (Place)

b.Station in charge, address & contact number for technical details

c.Division or circle in charge, address and contact numbers

d.Year of Establishment

Source of Water

a.Water source is from (Surface/Underground)

b.Details of installation at source

c.Diameter of pipe (mm), lining (outer/inner)

d.Distance in kms.

e.Number of hours running of pumps per day basis

i.During Summer (Peak)

ii.Other seasons (NonPeak)

Pump House Details

a.Number of Pump, Name plate (Q, H)

b.Type of Pump

c.Working hours per day

d.Age of Pumps

Parallel Operation

a.Number of Pumps operating (Total running and stand by pumps)

b.Pumps similar in Q (Flow) and H (Head)

c.Size of Delivery Pipe (mm)

d.Main Pipe diameter (mm)

e.Material of Pipe

f.Water is delivered to tank directly or through Distribution Network

i.If tank, (Underground Overhead)

ii.Size of tank (m3)

Operation of tank
Number of control valves, Non return valves
Leakages
Pressure developed at the time of delivery
Working hours in a day

PUMP DETAILS

Description / Pump 1 / Pump 2 / Pump 3 / Pump 4 / Pump 5
Pump I D Code
Application
Type of Pump
Manufacturer’s Name
Year of Installation
Rated Flow (m3/h)
Rated Head (kg/cm2g) or meter
Rated Pump Power (kW)
Rated Speed (Rpm)
Rated Pump Efficiency (%)
Type of Control (Valve Throttling, VSD if any)
Impeller Diameter (mm)
Impeller Type
Impeller Material
Any other information (Pumps in Parallel / Series, Any Smaller Pump available etc.)
Pump Characteristics Curves (Available or not)
Description / Pump 6 / Pump 7 / Pump 8 / Pump 9 / Pump 10
Pump I D Code
Application
Type of Pump
Manufacturer’s Name
Year of Installation
Rated Flow (m3/h)
Rated Head (kg/cm2g) or meter
Rated Pump Power (kW)
Rated Speed (Rpm)
Rated Pump Efficiency (%)
Type of Control (Valve Throttling, VSD if any)
Impeller Diameter (mm)
Impeller Type
Impeller Material
Any other information (Pumps in Parallel / Series, Any Smaller Pump available etc.)
Pump Characteristics Curves (Available or not)

MOTOR DETAILS

Description / Motor 1 / Motor 2 / Motor 3 / Motor 4 / Motor 5
Motor I D Code
Type of Motor (SQ/CG, Slip ring etc.)
Manufacturer’s Name
Year of Installation
Rated Voltage
Rated Full Load Amps
Rated Motor Power (kW)
Rated Speed (Rpm)
Rated Motor Efficiency (%)
Start up method (DOL/Star-Delta/Soft start)
Rated Motor Power Factor
Type of Coupling (Direct, V-Belt etc.)
No. of Times Rew0und
Any other information (is throttle valve closed while starting, any Smaller motor available etc.)
Description / Motor 6 / Motor 7 / Motor 8 / Motor 9 / Motor 10
Motor I D Code
Type of Motor (SQ/CG, Slip ring etc.)
Manufacturer’s Name
Year of Installation
Rated Voltage
Rated Full Load Amps
Rated Motor Power (kW)
Rated Speed (Rpm)
Rated Motor Efficiency (%)
Rated Motor Power Factor
Type of Coupling (Direct, V-Belt etc.)
No. of Times Rew0und
Any other information (is throttle valve closed while starting, any Smaller motor available etc.)

PIPING DETAILS

Pipe line material:

Name of supplier:

Year of Installation:

Pipe line internal diameter (mm):

Internal Lining of the material:

Internal lining thickness (mm):

Pipe roughness factor:

Designed Delivery Pressure (kg/cm2g) or m:

Piping Details:

Description / Suction Side / Discharge Side
Length of straight pipe lines (m)
Static Head (m) (Relative vertical pumping elevation)
No. of 90o elbows
No. of 45o elbows
No. of “T “ runs
No. of “T” branches
No. of Gate valves
No. of Globe valves
No. of Check valves
No. of Control valves

LAST TWO FINANCIAL YEARS ENERGY CONSUMPTION DATA

Contract Demand (kVA):

Minimum billing demand (kVA):

Minimum power factor to be maintained:

Power (kWh) charges:

kVA Maximum demand charges:

Any P.F. penalties paid:

Any other details, if any:

2 Years Energy Data

Year/month / kWh / kVAh / kVAMD / PF / Water pumped (m3/month)
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
Jan
Feb
Mar
Year/month / kWh / kVAh / kVAMD / PF / Water pumped (m3/month)
Apr
May
Jun
Jul
Aug
Sep
Oct
Nov
Dec
Jan
Feb
Mar

SUB-STATION DETAILS

A.Transformer Details

Description / TRF-1 / TRF-2 / TRF-3 / TRF-4
TRF ID Code
TRF Application
Manufacturer’s Name
Year of Installation
Type of TRF (Indoor, Outdoor)
Type of cooling (Oil/Natural/Fan)
Rated kVA capacity
Rated Pry / Sec Volts
% Impedance, V
Vector Symbol
Volume of oil (litres)
Weight of core & windings (kgs)
No. of f taps
Tap changing (On load/Off load) (Auto/Manual)

Cable Details

From / To / Make / Size (mm2) / Type (Al/Cu) / No. of Cores / Length (m) / No. of runs / Year of Installation

Capacitor Details

Location / Make / Rated Volts / Rated kVAR / Type of Control

D.Circuit Breaker Details

1.Single Line Diagram of the Power Distribution system

2.Details of HT Switch Gear

(Fault Trip Currents, Short Circuit Currents, etc)

3.Details of LT Switch Gear

(Fault Trip Currents, Short Circuit Currents, etc)

PUMP PARAMETERS

1.Net Positive Suction Head required (mmWC)

2.Net Positive Suction Head available (mmWC)

3.Desired Delivery Pressure (kg/cm2g) or meters

4.Pump Operating Parameters (for each pump, detailed break-up of hours is required)

Pump No. / Hours/Year / Flow (m3/h) / % Throttle Open / Suction Pressure (kg/cm2g) / Discharge Pressure (kg/cm2g)
`

MOTOR OPERATING PARAMETERS

(Kindly note readings for different flow conditions)

Motor No. / Flow rate (m3/h) / I (Amps) (Start) / kW / kVA / PF / I
(Amps)
(Run) / V (RY) / Hz

ELECTRICAL SYSTEM OPERATING PARAMETERS

Date:

Transformer Rated kVA:

Connected Load Details:

Any Capacitors across system:

Any other available information:

READINGS TO BE TAKEN EVERY ONE HOUR

Time / HT Volt / HT Amp / HT PF / HT kWh / HT kVAh / LT Volt / LT Amp / LT PF / LT kWh / Remarks

MISCELLANEOUS DATA REQUIREMENT

1.Water pumping circuit (including the source and user details)

2.Water reservoir capacity

3.Over head tank details (capacity, tank height etc.)

4.Water Distribution Network details (Pipe size, material of construction, age of pipe etc.)

5.Population of the city or town (Actual and Floating)

6.No. of Bore wells in the vicinity (Year of installation and bore well details)

7.% of Municipal / Bore well supply to the City/Town

8.No. of hours of operation of bore wells

Source of supply of bore well water (if to municipal water tanks or to user areas- details required).
Type of Treatment
Operation schedule of Pumps and Motors
Repairs and Maintenance practices and procedures