FPN & Contract No
FPN & Contract No.
Job Description
AQuality Control Plan
Contractor’s Name
The following Generic QC Plan is an example of minimum requirements that should be included in your QC Plan and should be project specific as it relates to the products incorporated into the contract.
The State Construction Offices website has a list of required certifications that are due from whom, and when. (Click link below, then select either 2007 or 2010 Specification Certification spreadsheet):
(Note: Addendums to the QC Plan may be incorporated into existing plan as long as it is identified and approved prior to commencing that operation.)
The QC Manager is responsible for all Contractor Quality Control issues as outlined in the Specifications Section 105. During the construction, the QC Manager is responsible for ensuring that the required inspection, sampling, testing and reporting is performed by the Inspection staff. They are responsible for the administration and supervision of the staff and coordinating and handling of deficient materials and QC, Verification and Resolution conflicts. Additionally, revisions to the QC Plan may be required based upon project needs. Each month, they must ensure the Contractor Certification is completed and submitted. The QC Manager is responsible to make sure all required Department forms related to daily QC operations are recorded in the Department’s database on a daily bases or in a time as reasonable as possible.
Date
Project Administrator
Florida Department of Transportation
City, Florida
Subject: QUALITY CONTROL PLAN
Financial Project ID:
FAP Numbers:
Contract Number:
County:
Dear Mr.
The following information is being submitted in accordance with the plans and specifications to comply with an acceptable Quality Control Program. This Quality Control Plan incorporates the plans and specifications.
Sincerely,
(Contractor’s Name)
General Information
QCP-5.2 Personnel
QCP-5.2.1 Quality Control Manager - The primary contact for the department on this project is ______. In the event of illness or vacation on the part of the primary QC Manager, the alternate QC Manager will be ______and all necessary contact information is provided. Contact information for the QC Manager is as follows:
Name: (Primary)Name: (Secondary)
TIN:TIN:
Office:Office:
Cell:Cell:
Home:Home:
E-Mail:E-Mail:
QCP-5.2.2 Responsibilities - The QC Manager has full control of all matters relating to quality control issuesand he reports to ______, an officer of _____(Contractor’s Name)______. This person shall supervise the QC staff on the project. The QC Manager has full authority to act as _(Contractor's name)______agent to institute all actions necessary for the successful implementation of the QC Plan. This person shall ensure that all QC staff has a copy of the approved project QC Plan. The QC Manager shall use Department Standard forms to summarize the daily QC program activities including testing and material sampling activities. The QC Manager will ascertain that all forms are prepared using blue ink and that there will be no erasures. Only cross outs with initials will be acceptable. The QC Manager will make available to the Department's representative copies of all completed forms for review upon request. The QC Manager will also ensure that all QC tests are entered into the Department's database on a daily basis and all QC forms delivered to the Project Administrator within24hours after completion of the work. Each month, he/she will provide a notarized certification of compliance on the Department's Form 700-020-02 and will note all exceptions (and Form 700-020-03 if applicable). The form(s) will be filled out in accordance with the instructions for that form.
QCP-5.2.3 QC Technicians – The qualified personnel must be on the CTQP list of qualified technicians. List all technicians with the appropriate TIN for their area of responsibility. Describe how the technician will conform to the requirements of sampling, testing and inspection of materials and construction activities. The technician’s role and responsibilities will report directly the QC Manager.
QCP-5.2.4 Addendums–The Contractor or QC Manager will be responsible for providing addenda’ssuch as changes in personnel, Design Mix revisions (Concrete-Asphalt), and material source revisions. These revisions will need the supporting documents to accompany the addendums and should be sent to the Department either in writing or via E-mail and will not be subject to the approval process outlined in the Specifications Section 105-3.7
PRECAST CONCRETE DRAINAGE PRODUCTS
PCP-5.2.2 Level of Responsibility:The Quality Control Manager as stated in section QCP 5.1 is the primary point of contact for quality control issues on the project.
PCP-5.3 Raw materials:
PCP – 5.3.1 Sources:
Precast Structures
Plant #
Plant Manager:
(Plant Address)
Concrete Pipe
Plant #
Plant Mgr:
(Plant Address)
PCP-5.3.2 Certifications: The QC Manager or (name of designee) will verify the raw materials supplier is an approved source to supply drainage products and will obtain a copy of all delivery tickets for the project from producers. Copies of tickets will be supplied with the Signed Monthly Certification.
PCP-5.3.3Disposition of Failing Materials:
PCP – 5.4 Storage facilities for Raw Materials: See Producers QC Plan.
PCP – 5.5 Production Equipment: See Producers QC Plan.
PCP – 5.6 Plant Requirements
PCP – 5.6.1 Plant Identification: See Producers QC Plan.
PCP – 5.6.2 Process Control System: See Producers QC Plan
PCP – 5.6.3 Loading and shipping Control: See Producers QC Plan
PCP – 5.6.4 Types of Products Generated: See Producers QC Plan.
PCP – 5.7 Other Requirements
PCP – 5.7.1 Copy of Certification: N/A
PCP – 5.7.2 Statement of Compliance: The material and processes used in the construction of this project will comply with all quality requirements set forth by the Department including Contract Documents and other Department manuals.
PCP – 5.7.3 Information on Producer’s Quality Control Plan: See Producer’s QC Plan.
PCP – 5.8 Final Manufactured Product – Plant Operations: See Producers QC Plan.
PCP – 5.8.1 Storage -See Producer’s QC Plan
PCP – 5.8.2 Disposition of Failing Materials – See Producer’s QC Plan
PCP – 5.9 Final Manufactured Product – Field Operations:
PCP – 5.9.1 Transportation:The applicable supplier will deliver product to the job site. Once product is placed in storage area as addressed in section PCP-5.9.2, a front-end loader with or without forklift attachment will be used to relocate product within job limits. The product will be secured during transporting to ensure that it is not damaged.
PCP-5.9.2 Storage: Upon arrival at the job site, product will be placed within a designated storage area and precautions will be taken to ensure products are not damaged during off loading or storage. Should irreparable damage occur during storage the item will be rejected for use on this project. The length of storage will be minimized to preclude deterioration to the product
PCP-5.9.3 Placement:Final placement of drainage products will be accomplished by accepted construction practicesand in accordance with all contract requirements.
PCP-5.9.4 Disposition of Failing Materials: Upon arrival at the project final manufactured products materials will be inspected. Any drainage products found not to meet FDOT Specification will be identified and marked for removal from project. The Project Engineer/Administrator will be notified of rejected materials.
PCP - 5.10 Testing Laboratories:SeeProducer's QCP.
TIMBER PRODUCTS
TP-5.2.1 Level of Responsibility:The Quality Control Manager as stated in section QCP 5.1 is the primary point of contact for quality control issues on the project.
TP-5.3 Raw materials:
TP – 5.3.1 Sources: Mailbox timber post, fence posts and guardrail blocks.
(Supplier)
Telephone #
Contact:
(Plant Address)
Plant #
TP-5.3.2 Certifications:The QC Manager or (name of designee) will verify the raw materials supplier is an approved source to supply timber and will obtain a copy of all delivery tickets for the project from producers. Copies of tickets will be supplied with the Signed Monthly Certification.
TP-5.3.3Disposition of Failing Materials:See Producer’s QC Plan
TP – 5.4 Storage facilities for Raw Materials: See Producers QC Plan.
TP – 5.5 Production Equipment: See Producers QC Plan.
TP – 5.6 Plant Requirements
TP – 5.6.1 Plant Identification: See Producers QC Plan.
TP – 5.6.2 Process Control System: See Producers QC Plan
TP – 5.6.3 Loading and shipping Control: See Producers QC Plan
TP – 5.6.4 Types of Products Generated: See Producers QC Plan.
TP – 5.7 Other Requirements
TP – 5.7.1 Copy of Certification: N/A
TP – 5.7.2 Statement of Compliance: The material and processes used in the construction of this project will comply with all quality requirements set forth by the Department including Contract Documents and other Department manuals.
TP – 5.7.3 Information on Producer’s Quality Control Plan: See Producer’s QC Plan
TP – 5.8 Final Manufactured Product – Plant Operations: See Producers QC Plan.
TP – 5.8.1 Storage -See Producer’s QC Plan
TP – 5.8.2 Disposition of Failing Materials – See Producer’s QC Plan
TP – 5.9 Final Manufactured Product – Field Operations:
TP – 5.9.1 Transportation: Materials will be either delivered to the jobsite by the producer or brought to jobsite daily in contractor vehicle.
TP-5.9.2 Storage: Timber products will be either delivered to project daily so storage will not be needed, or delivered in bulk from the producer. If timber products received in bulk, they will be stored in secure location until use.
TP-5.9.3 Placement: Final placement of timber products will be accomplished by accepted construction practicesand in accordance with all contract requirements.
TP-5.9.4 Disposition of Failing Materials: Any Timber products with damage that structurally impairs the product will be rejected and removed from the project. The Project Engineer/Administrator will be notified of rejected materials.
TP-5.10 Testing Laboratories:See Producer's QCP.
METAL PIPE
MP-5.2.1 Level of Responsibility:The Quality Control Manager as stated in section QCP 5.1 is the primary point of contact for quality control issues on the project.
MP-5.3 Raw materials:
MP – 5.3.1 Sources:
(Name of Supplier)
Telephone No.
Plant Mgr:
(Plant Address)
Plant #
MP-5.3.2 Certifications: The QC Manager or (name of designee)will verify the raw materials supplier is an approved source to supply metal pipe and will obtain a copy of all delivery tickets for the project from producers. Copies of tickets will be supplied with the Signed Monthly Certification.
MP-5.3.3Disposition of Failing Materials:See Producer’s QC Plan
MP – 5.4 Storage facilities for Raw Materials: See Producers QC Plan.
MP – 5.5 Production Equipment: See Producers QC Plan.
MP – 5.6 Plant Requirements
MP – 5.6.1 Plant Identification: See Producers QC Plan.
MP – 5.6.2 Process Control System: See Producers QC Plan
MP – 5.6.3 Loading and shipping Control: See Producers QC Plan
MP – 5.6.4 Types of Products Generated: See Producers QC Plan.
MP – 5.7 Other Requirements
MP – 5.7.1 Copy of Certification: N/A
MP – 5.7.2 Statement of Compliance: The material and processes used in the construction of this project will comply with all quality requirements set forth by the Department including Contract Documents and other Department manuals.
MP – 5.7.3 Information on Producer’s Quality Control Plan - See Producer’s QC Plan
MP – 5.8 Final Manufactured Product – Plant Operations: See Producers QC Plan.
MP – 5.8.1 Storage -See Producer’s QC Plan
MP – 5.8.2 Disposition of Failing Materials – See Producer’s QC Plan
MP – 5.9 Final Manufactured Product – Field Operations:
MP – 5.9.1 Transportation: The supplier will deliver product to the job site. Once product is placed in storage area as addressed in section MP-3.9.2, a front-end loader with or without forklift attachment will be used to relocate product within job limits. The product will be secured during transporting to ensure that it is not damaged.
MP-5.9.2 Storage: Upon arrival at the job site, product will be placed within a designated storage area and precautions will be taken to ensure products are not damaged during off loading or storage. Should irreparable damage occur during storage the item will be rejected for use on this project.
MP-5.9.3 Placement: Final placement of metal pipe products will be accomplished by accepted construction practicesand in accordance with all contract requirements. The metal pipe that is partly or entirely covered with concrete will be coated with a bituminous material approved by the engineer as required by specification 430 and the Design Standards. The material used to coat the pipe will be a cutback asphalt applied with a continuous coating of .004” minimum thickness.
MP-5.9.4 Disposition of Failing Materials: Upon arrival at the project, final manufactured product materials will be inspected. Any pipe products found not to meet FDOT Specification will be identified and marked for removal from project. The Project Engineer/Administrator will be notified of rejected materials.
MP-5.10 Testing Laboratories:See Producer's QCP.
PRESTRESSED CONCRETE PRODUCTS
PSCP-5.2.1 Level of Responsibility:The Quality Control Manager as stated in section QCP 5.1 is the primary point of contact for quality control issues on the project.
PSCP-5.3 Raw materials:
PSCP – 5.3.1 Sources:
Prestressed Beams and Piles
Plant #
Plant Manager:
(Plant Address)
PSCP-5.3.2 Certifications: The QC Manager or (name of designee)will verify the raw materials supplier is an approved source to supply drainage products and will obtain a copy of all delivery tickets for the project from producers. Copies of tickets will be supplied with the Signed Monthly Certification.
PSCP-5.3.3Disposition of Failing Materials:See Producer’s QC Plan
PSCP – 5.4 Storage facilities for Raw Materials: See Producers QC Plan.
PSCP – 5.5 Production Equipment: See Producers QC Plan.
PSCP – 5.6 Plant Requirements
PSCP – 5.6.1 Plant Identification: See Producers QC Plan.
PSCP – 5.6.2 Process Control System: See Producers QC Plan
PSCP – 5.6.3 Loading and shipping Control: See Producers QC Plan
PSCP – 5.6.4 Types of Products Generated: See Producers QC Plan.
PSCP – 5.7 Other Requirements
PSCP – 5.7.1 Copy of Certification: N/A
PSCP – 5.7.2 Statement of Compliance: The material and processes used in the construction of this project will comply with all quality requirements set forth by the Department including Contract Documents and other Department manuals.
PSCP – 5.7.3 Information on Producer’s Quality Control Plan: See Producer’s QC Plan.
PSCP – 5.8 Final Manufactured Product – Plant Operations: See Producers QC Plan.
PSCP – 5.8.1 Storage -See Producer’s QC Plan
PSCP – 5.8.2 Disposition of Failing Materials – See Producer’s QC Plan
PSCP – 5.9 Final Manufactured Product – Field Operations:
PSCP – 5.9.1 Transportation: The supplier will deliver product to the job site. Once product is properly placed in storage area as addressed in section PSCP-5.9.2, a piece of construction equipment capable of lifting the prestressed product will be used to place it where it will be used. (Or the prestressed products will be stored on the trailers on which they are delivered and then the trailers will be moved to the area where the prestressed product is to be used.)
PSCP-5.9.2 Storage: Upon arrival at the job site, the prestressed products will be inspected for defects and all defects will be reported to the Project Engineer/Administrator immediately.The product will be placed in a designated storage area and precautions will be taken to ensure products are not damaged during off loading or storage. Should irreparable damage occur during storage the item will be rejected for use on this project. The length of storage will be minimized to preclude deterioration to the product.
PSCP-5.9.3 Placement: Final placement of prestressed products will be accomplished by accepted construction practicesand in accordance with all contract documents.
PSCP-5.9.4 Disposition of Failing Materials: Upon arrival at the project final manufactured products materials will be inspected. Any prestressed products found not to meet FDOT Specification will be identified and marked for removal from project. The Project Engineer/Administrator will be notified of rejected materials.
PSCP-5.10 Testing Laboratories:See Producer's QCP
(If your project contains steel bridge components, movable bridge components, overhead cantilevered sign supports, ladders and platforms, bearings, end wall grates, roadway gratings, metal drainage components, steel expansion joint and components, shear connectors, pipe handrails, galvanized metal products, metal fence, and guardrail, then this section is required in the QC Plan. Everything in italics below has to be filled in by the contractor in their own words. If the area is not applicable, then place a N/A next to that section to indicate that the area was not overlooked)
STRUCTURAL STEEL AND MISCELLANEOUS METALS
SSMM-5.2Personnel: (Identify personnel that will be involved in this and their TINS)
SSMM-5.2.1 Level of Responsibility: The Quality Control Manager as stated in section QCP 5.1 is the primary point of contact for quality control issues on the project.
SSMM-5.3 Raw materials: (List types of materials that are used in the project and the source for each material.)
SSMM – 5.3.1 Sources:
Fabricator Name:
Address:
Location:
Plant/Facility #:
Plant Manager:
SSMM-5.3.2 Certifications:The QC Manager or (name of designee) will verify the fabricator is an approved source to supply structural steel and miscellaneous metals and will obtain a copy of all delivery tickets for the project from the fabricator. Copies of tickets will be supplied to the Departmentwith the Signed Monthly Certification.
SSMM-5.3.3Disposition of Failing Materials:See Producer’s QC Plan
SSMM – 5.4 Storage facilities for Raw Materials: See Producers QC Plan.
SSMM – 5.5 Production Equipment: See Producers QC Plan.
SSMM – 5.6 Plant Requirements
SSMM – 5.6.1 Plant Identification: See Producers QC Plan.
SSMM – 5.6.2 Process Control System: See Producers QC Plan
SSMM – 5.6.3 Loading and shipping Control: See Producers QC Plan
SSMM – 5.6.4 Types of Products Generated: See Producers QC Plan.
SSMM – 5.7 Other Requirements
SSMM – 5.7.1 Copy of Certification: N/A
SSMM – 5.7.2 Statement of Compliance: The material and processes used in the construction of this project will comply with all quality requirements set forth by the Department including Contract Documents and other Department manuals.
SSMM – 5.7.3 Information on Producer’s Quality Control Plan: See Producer’s QC Plan.
SSMM – 5.8 Final Manufactured Product – Plant Operations: See Producers QC Plan.
SSMM – 5.8.1 Storage -See Producer’s QC Plan
SSMM – 5.8.2 Disposition of Failing Materials – See Producer’s QC Plan
SSMM – 5.9 Final Manufactured Product – Field Operations:
SSMM – 5.9.1 Transportation: The fabricator will deliver steel products to the job site. Once product is placed in a storage area as addressed in section SSMM-5.9.2, a piece of construction equipment capable of lifting the piece of structural steel or miscellaneous metals will be used to place it on a vehicle capable of carrying it to the area it will be used.
SSMM-5.9.2 Storage:Upon arrival at the job site, the structural steel and miscellaneous metals will be inspected for defects and all defects will be reported to the Project Engineer/Administrator immediately.The product will be placed within a designated storage area and precautions will be taken to ensure products are not damaged during off loading or storage. Should irreparable damage occur during storage, the item will be rejected for use on this project. The length of storage will be minimized to preclude deterioration to the product.