STEEL WORK.
7.1COLLAPSIBLE GATES
7.1.0These shall be of approved manufacture and shall be fabricated from the mild steel sections.
7.1.1 The gates shall consist of double or single collapsible gates depending on the size of the opening these shall consist of vertical double, channels each 20 x 10 x 2 mm at 10 cm center braced with flat T - iron diagonals 20 x 5 mm and top and bottom rails of T - iron 40 x 40 x 6 mm @ 3.5 Kg / m with 40 mm dia ball bearings in every fourth double channel, unless otherwise specified. Wherever collapsible gate is not provided within the opening and is fixed along the outlet surface iron at the top may be replaced by flat iron 40 x 10 mm.
The collapsible gate shall be provided with necessary bolts and nuts, locking arrangement, stoppers and handles. Any special fittings like spring catches and locks, shall be so specified in the description of item where so required.
The gate shall open and close smoothly and easily.
7.1.2FIXING
T - iron rails shall be fixed to the floor and to the lintel at top by means of anchor bolts embedded in cement concrete of floor and lintel. The anchor bolts shall be placed approximately at 45 cm centers alternative in the two flanges of the T - iron the bottom runner (T - iron) shall be embedded in the floor and proper groove shall be formed along the runner for the purpose. The collapsible shutter shall be fixed at sides by fixing the end double channels with T - iron rails and also by hold fasts bolted to the end double channels and fixed in the masonry of the side walls on the other side.
In case the collapsible shutter is not required to reach the lintel beam or slab level a tee section suitably designed may be fixed at the top, embedded in masonry and provided with necessary clamps and roller arrangement at the top.
All the adjoining work damaged in fixing of gate shall be made good to match the existing work without any extra cost.
7.1.3.PAINTING
All the members of the collapsible gate including T - iron shall be thoroughly cleaned off rust, scales, dust etc., and given a priming coat of approved steel primer, before fixing them in position
7.1.4.MEASUREMENT
The height and width shall be measured correct to a cm. the height of the gate shall be measured as the length of the double and breadth from outside to outside to outside of the end fixed double channels in open position, of the gate the area shall be calculated in square metres, correct to two places of decimal.
7.1.5RATE
The rate shall include the cost of materials and lab our involved in all the operations described above.
7.2.0M.S. SHEET DOORS
7.2.1These shall be manufacture as per drawing and specification. These shall be Fabricated from mild steel sheets and angle iron.
7.2.2 The doors shall be provided as double leaf shutters unless otherwise specified the shutters shall be fabricated from M.S. frame of angle 40 x 40 x 6 mm @ 3.5 Kg / meter size and two diagonal braces of the same section unless otherwise specified the frame shall be riveted and /or welded at the junctions. M.S. sheet of 1mm thickness or as specified shall be fixed to the frame with rivets or welds as approved by the Engineer-in-charge.
Alternatively, the diagonal bracing may be replaced by one horizontal and two cross flats 30 x 6 mm unless otherwise specified.
The other frame shall be provided with cleats made of flat iron of section 40 x 10 mm and bent in the shape of angle cleats with one arm 150 mm long and the other arm 50 mm long and fixed to the angle iron frame of the door with two 12 mm dia, bolts and nuts, for doors upto 2.40 m height, two angles cleats per door shall be provided.
The cleat shall have a vertical leg of 150 mm which shall be fixed with frame and horizontal leg of about 50 mm which shall be provided with a hole of 24 mm dia and fixed in the projected pin of the pin clamp.
7.2.2FITTING AND FIXTURES
The shutter be fixed to the wall masonry, with four pin clamps (pintles) where the height of the shutter is upto 2.4 m each pin clamp shall consist of 506 mm flat iron 45 cm long bent and forked at one end and provided with 20 mm diameter M.S. pin on the other the pin shall be firmly riveted or welded to the pin clamp the other end of which shall be embedded in masonry by means or cement concrete block 40 x 20 x 20 cm of 1:3:6 mix (1 cement : 3 coarse sand : 6 graded stone aggregate 20 mm nominal size) it shall be so placed that the bottom pin shall face upwards and top pin downwards in order that the gate may not be removed by lifting over pins.
One hook with eye 45 cm long of 10 mm diameter shall be provided for each shutter to keep it fixed in open position the hook shall be fixed in wall masonry with wooden block and the eye shall be fixed on 6 mm thick M.S. plate as staple and fixed in the shutter frame with river or weld.
A cement concrete block 15 x 10 x 20 cm in 1:2:4 (1 cement :
2 coarse sand : 4 graded stone aggregate of 20 mm nominal size) shall be embedded in the floor at junction of two shutters so that door shutter open only on the outside & not on the inside. The shutters shall also be provided with locking arrangement and two handles of the shape and pattern as approved by the engineer-in-charge.
7.2.3PAINTING
All the members of the garage door including angle iron shall be thoroughly cleaned off rust, scales, dust, etc., and given a priming coat of approved steel primer, before fixing them in position.
7.2.4MEASUREMENTS
The width and height of shutters shall be measured to the nearest cm. the area shall be calculated in square meter correct to two places of decimal.
7.2.5RATE
The rate shall include the cost of materials and labour involved in all the operations described above. Noting extra shall be paid for cement concrete blocks or wooden blocks nor anything deducted for these from masonry of wall
7.2T - IRON DOORS, WINDOWS AND VENTILATORS
7.3.0T - iron doors, windows and ventilator frames shall be manufactured from uniform mild steel T - section. The steel shall be of S.T. 32 - 0 grade conforming to IS : 1977 - 1969.
7.3.1SIZES
The sizes of doors, windows and ventilator frames shall be as per drawing or as decided so as to allow 13 mm clearance on all sided to allow an easy fitting in opening. The actual size of doors, windows and ventilators shall not vary by more than + or – 2mm than those shown in the drawings.
The height of T - section used for manufacture of doors, windows and ventilators shall not be less then those specified in
IS : 1038 - 1968.
7.3.2FABRICATIONS
The frame shall be constructed in section which has been cut to length and mitered. The corners of the frames shall be but welded to form a true and right angle. All frames shall be square and flat.
7.3.3FITTING
Requisite number of holes shall be made in the frames for fixing of fitting. Detailed arrangements of fixing fitting shall be as per direction of Engineer-in-charge.
7.3.4FIXING PROCEDURE
Fixing procedure for T-iron doors, window and ventilator frames in masonry opening shall be as described in above fixing arrangement of shutters to such frames shall be as per direction of engineer-in-charge.
7.3.5MEASUREMENTS
T - iron door window and ventilator frames shall be measured in running meter correct to a mm and weight calculated on the basis of standard tables. No deduction or extra payment shall be made for making holes and making necessary arrangements for fixing fitting.
7.3.6RATE
The rate included cost of materials and labour involved in all the operations described above. It shall include the necessary but hinges and screws for fixing the same with frame or as specified. But it does not include the cost of other door, window and ventilator fitting.
7.4.0PRESSED STEEL DOORS, WINDOWS FRAMES
7.4.1MATERIAL
Steel door frames shall be manufactured from the commercial mild steel; sheet of 1:25 mm thickness, conforming to IS : 226 - 1962.
(a)steel door frames with or without fan light shall be made in the profile indicated by Engineer-in-Charge which may be manufactured to suit doors or either type, opening in wards or outwards as directed by Engineer-in-Charge.
7.4.2CONSTRUCTION
Each door frame shall consist of hinge jamb lock jamb, head and if required angle threshold window. The whole shall be welded or rigidly fixed together by mechanical means, where no angle threshold is required, temporary base ties shall be of pressed mild steel 1.25 mm thick adjustable to suit floor thickness of 35 or 40 mm and removable, or alternatively, threshold of mild steel angle of section 50 x 25 mm minimum shall be provided for external door frames.
7.4.3FABRICATION
7.4.3.1FIXING LUGS
There shall be three adjustable lugs with split with split end tail to each jamb with out fan light and four for jamb with fan light.
The head of the fixing lug shall be one of the following lengths:
(a)95 mm long for use with profile A
(b)125 mm long for use with profile B
(c)160 mm long for use with profile C
The tail of the lugs shall be 200 mm long and shall be made to steel strip not less than 40mm wide and not less than 1.0 mm thick
7.4.3.2HINGES
100 mm mild steel butt hinges shall be used. For frames for doors frames 79 cm wide and under three hinges shall be welded to one jamb. For frames for doors 99.0 cm wide and above, six hinges to the bottom hinges shall be welded to each jamb.
In all cases the hinges shall be so fixed that the distance from the inside of the head to rebate to the top of the upper hinge is 20 cm and distance from top of upper range to the lower range is about 175 cm.
Hinges shall be made of steel 2.5 mm thick with a zinc-coated removable pin of 6mm diameter. The space between the two leaves of the hinge when closed shall be 3 mm and the leaf that is not welded to the frame shall have four countersunk holes take
No. 10 wood screws.
7.4.3.3MORTAR GUARDS
Mortar guards as instructed by Engineer-in-Charge shall be provided. These shall be welded to the frame at the head of the frame for double shutter doors to make provision for bolts.
7.4.3.4SHOCK ABSORBERS
For side hung door there shall not be less than three buffers or rubber or other suitable material inserted in holes in the rebate and one shall be located on the center line of the lock strike plate and the other two at least 45 cm above and below the center line of the lock strike plate. For double shutter doors there shall be two butters of rubber or similar suitable material inserted in holes in the rebate in the lock jamb only at the head and spaced 15 cm at either side of the center line of the door.
7.4.4FINISH
The door frames shall be either hot dip galvanised or painted or as specified. The surface shall be thoroughly cleaned, free or rust, mill-scale dirt, oil etc., either by mechanical means for example, sand or shot blasting or by chemical means such as picking and then painted or galvanised as directed by Engineer-in-Charge. After Pre - Treatment of the surface, one coat of steel primer and two coats of Paint, as directed by Engineer-in-Charge shall be applied to the exposed Surface.
7.4.5MEASUREMENTS
The length shall be measured in running meters correct to a cm out to out of the frames.
7.4.6RATE
The rate shall include the cost of labour and material involves in the operations described above including one coat of approved steel primer but excluding the two coats of paint.