Flex LPS Page 1
Issued to: / CompanyCity State
Contact: / John Smith
Date: / December 1, 2013
Flex LPS
Low Profile Standard, Semi-Automatic,
Stretch Wrapping Machine
Distributor: / CompanyContact: / Name
Phone: / 012-345-6789
E-Mail: / @
This quotation is valid for a period of thirty (30) days from its issue date.
All information and design detail contained herein is considered
confidential and proprietary to Orion and Pro Mach End-of-Line.
Key Benefits of the Flex LPS
The Flex LPS is a feature rich and economical to operate semi-automatic wrapper.
The operator simply attaches the film to the load and presses the start button to begin the wrap cycle. After the pallet load is wrapped, the operator cuts the film and removes the load with a pallet-jack or forklift. The machine will wrap the load as you have pre-determined it to do, automatically adapting to the load size and shape (within machine specifications).
The film is pre-stretched (elongated) at 260% which “processes” the stretch film for maximum linear strength and load retention, while reducing material cost. Film Force-to-Load control is automatic, performing like cruise-control so the film constantly adapts to the load shape, size and machine operating speed, resulting in minimal film breaks at maximum stretch. Bottom line…Properly wrapped loads for reduced shipping damage and reduced material cost.
Functionality, uptime and safe interaction are all critical to your operation! The Orion Flex series designs include many standard features to enhance the machine’s performance, uptime and safe operator interaction (often options with competitive models).
OPERATIONAL features on the Flex LPS
- Easy to use Touch-Screen HMI (No maze of switches and pushbuttons!)
- Automatic Film Force-to-Load Control (No load cells or strain gauges!)
- Separate Up / Down Film Carriage Speed Controls (No single speed control!)
- Separate Top / Bottom Wrap Counts adjustable from 1-9
- Automatic Load Height Detection Photocell
- Secondary Turntable Speed Mode
DURABILITY features on the Flex LPS
- 4,000 Pound Turntable Load Weight Capacity
- Direct Chain/Sprocket Turntable Drive (No belt!)
- Dual Structural Tube Base Frame
- AC Motors with Variable Frequency Drives (No DC motor brushes!)
- Power Track Film Carriage Cable Carrier
- 5 years on all Major Components and Structural Frame
SAFE interaction features on the Flex LPS
- Insta-Thread™ Film Carriage, “Drop-In” Film threading
- Film Carriage Down Obstacle Detection, stops drive
- 24 Volt Controls
Operational Sequence
- Pallet load is set onto the turntable platform via pallet-jack or forklift
NOTE: In forklift only applications, Flex HPS (High Profile) model is recommended
2.Operator attaches film to pallet or load and presses start button
3.When wrap cycle is complete, operator cuts film (NOTE: InstaCut Option eliminates step #3)
4.Driver removes wrapped load
STANDARD SPECIFICATIONS
Capacities
- Maximum Load Size 52"W x 52"L x 80"H
- Weight CapacityUp to 4,000 Pounds
- Stretch Film 20” Wide, up to 110 gauge
Utilities
- 115/1/60, 20 Amp Electrical Service (Not suitable for GFIC)
Control Features
- Deluxe Control Panel with Numerous Features
- Easy to use Touch-ScreenHMI Panel Display for easiest operator use
- Password Protection for critical settings
- 3 Wrap Program Recipes for quick change and well managed load wrapping
- 1 Touch High / Low Rotation Speed Toggle
- Programmable Logic Controller (Non-Proprietary)
- Industrial Switches for E-Stop & Main Power
- Separate Top and Bottom 1-9 Wrap Count Selectors
- Separate Film Carriage Up/Down Speed Controls
- Photocell for Automatic Load Height Detection
- 24 Volt DC Controls
Turntable Structure, Support & Drive
- 63" Diameter x 3/8” Steel Plate
- Up to 12 RPM Variable Speed with adjustable Soft-Start
- Multiple DuraGlide Turntable Support Bearings
- Heavy Duty Direct Chain & Sprocket Drive
- AC DriveMotor with Variable Frequency Drive
Film Carriage, Stretch & Delivery
- 20" Orion Insta-Thread™ Powered PreStretch Film Delivery System
- 260% Standard Pre-Stretch (Sprocket changeable from 100% to 300%)
- AUTOMATIC Film Force-to-Load Control works like Cruise Control
- “Shock Absorber” Film Dancer Bar with Non-Wearing Sensor
- Precision Polyurethane Pre-Stretch Rollers for Consistent Film Yield
- AC DriveMotor with Variable Frequency Drive
- Dual Chain Lift Film Carriage
- Touch-Screen Film Tension Control Adjustment
- Easy “Drop-In” Film Threading Design
Price
Flex LPS(F.O.B. Alexandria, MN)...... U.S.$9,395.00
OPTIONS AVAILABLE - Some options may increase lead time
Option / Description / PricesLoading Ramps for LPS Models
LPS-004 / Ramp for Pallet-Jack Loading, 60" Wide x 75" Long / $795
LPS-008 / 12" Extensions for Ramp porch - Each / $295
Extended Mast for Taller than Standard Load Heights
LPS-021 / Extended Mast for loads up to 110” tall / $895
Film Delivery Options
LPS-061 / 30" Insta-Thread Film Carriage upgrade / $695
LPS-063 / Insta-Cut Automatic Film Web Severance.Automatically Cuts the Film Web at the End of the Wrap Cycle, Eliminating the Need for Operator Involvement (NOT Available in CANADA) / $795
LPS-065 / Manual Film Roping Device within the InstaThread Carriage for added load unitization and/or breathe-ability. Adjustable Roping down to Minimum 1" Web / $495
LPS-081 / Special Load Height Photocell for Dark/Opaque Loads (Test Load Recommended) / $495
LPS-SPK / SPARE PARTS KIT (Note - some options may affect kit contents & prices) / $890
FWS / Forklift Wheel Stop – Bolt to floor steel stop to protect machine from forklift wheels (Anchor bolts not included) / $330
Delivery, Terms and Shipping
- Lead Time is typically 4 weeks from order.
- Terms are 40% down, balance net 30
- Estimated Shipping Weight: 1,450 lbs.
- F.O.B. Alexandria, Minnesota, USA
- Transport Cost is NOT included
- Special handling or packaging is not included
- Set-Up and Training is offered by authorized Orion Distributor
Warranty
- 5 years on all Major Components and Structural Frame
- Lifetime on InstaThread™ Stretch Rollers
FLEX SERIES WARRANTY EFFECTIVE JANUARY 1, 2013 Rev 11/18/2013
For all products in the Flex Series, Orion provides an industry leading warranty from the delivery date of its products to be free from defects in materials and workmanship as described below. This warranty assumes that normal service will be performed by the user.
Flex LP and HP Turntable Style Machines including LPS, LPD, LPA, HPS, HPD and HPA are warranted for Five (5) Years from the date of the machine shipment on all standard components, both electrical and mechanical, and the structure to free from defects in material and workmanship. During the warranty period Orion will, at its option, either repair or replace the failed component.
Flex Rotary Tower and CTSMachines including RTD, RTA and CTS are warranted for Four (4) Years from the date of shipment on all standard components, both electrical and mechanical, to be free from defects in material and workmanship. Structural components manufactured by Orion are warranted to be free from defects in material and workmanship for a period of Five (5) years. During the warranty period Orion will, at its option, either repair or replace any failed component.
Components not manufactured by Orion specified by the customer and that are other than Orion Packaging Systems standard brand are warranted by Orion to the extent that they are warranted by Orion’s supplier of these items.
The polyurethane pre-stretch rollers on the FLEX LPS/LPD/LPA/HPS/HPD/HPA/RTD/RTA/CTS models carry a Lifetime Warranty and are guaranteed to be free from defects in material and workmanship, and to perform to Orion standards in Orion film delivery systems which have been properly maintained. Rollers are not warranted against physical damage, corrosion, abuse, or negligence. The lifetime warranty does not apply to the rollers used on LPE model and these are covered under the Five (5) Year portion of this warranty instead. Wear parts such as e.g. belts, fuses, light bulbs, circuit breakers, brakes, motor brushes, slip ring brushes, etc. are excluded from this warranty.
DAMAGE IN TRANSPORT
Damage in transport is the responsibility of the carrier and is not covered under our warranty.
FREIGHT CHARGES
There will be no freight charges for warranty parts that are ordered for shipment via UPS regular ground service from Orion. Any other method of shipment, (UPS red/blue, Federal Express, common carrier, etc.) will be at the expense of the customer/distributor.
PARTS RETURN POLICY
For most components valued at under $300 list price, Orion does not require that the defective component be returned. All defective components valued at $300 or more list price must be returned to Orion in Alexandria, MN. It is at Orion’s sole discretion as to whether any given component must be returned, regardless of its value, for the purpose of determination of warranty status and the nature of the defect. Furthermore, confirmation that the part does not need to be returned must be provided by Orion at the time of order placement.
IMPORTANT EXCLUSIONS
EXCEPT AS STATED HEREIN, ORION MAKES NO OTHER WARRANTY, EXPRESSED OR IMPLIED AND IN NO EVENT SHALL BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. ORION MAKES NO WARRANTY AS TO FITNESS OF EQUIPMENT FOR PARTICULAR PURPOSE. ORION NEITHER ASSUMES NOR AUTHORIZES ANYONE ELSE TO ASSUME FOR IT, ANY OTHER OBLIGATION OR LIABILITY RELATING TO ITS EQUIPMENT. THIS WARRANTY DOES NOT APPLY TO DAMAGE TO EQUIPMENT WHICH, IN THE JUDGMENT OF ORION, HAS BEEN SUBJECT TO INCORRECT VOLTAGE SUPPLY, NORMAL WEAR AND TEAR, TO MISUSE, NEGLECT, OR HAS BEEN REPAIRED OR ALTERED BY UNAUTHORIZED PERSONNEL. DEFECTIVE PARTS MUST BE RETURNED TO ORION, FREIGHT PREPAID, WITHIN 14 DAYS OF SHIPMENT OF THE REPLACEMENT PART, EXCEPT FOR COMPONENTS VALUED AT UNDER $300 LIST PRICE UNDER THE CONDITIONS STATED ABOVE. DEFECTIVE PARTS MUST BE RETURNED IN THEIR ORIGINALSTATE ALONG WITH A FULLY COMPLETED ORION WARRANTY PARTS RETURN FORM. DEFECTIVE PARTS THAT HAVE BEEN DISASSEMBLED, DAMAGED DURING REMOVAL, OR OTHERWISE TAMPERED WITH, WILL NOT BE COVERED UNDER WARRANTY, UNLESS OTHERWISE STATED IN WRITING. ORION’S SOLE OBLIGATION UNDER THIS WARRANTY WILL BE TO PROVIDE REPAIRS TO COMPONENTS OR REPLACEMENT PARTS, F.O.B. ORION’S POINT OF SHIPMENT EXCEPT AS STATED ABOVE. ALL ASPECTS OF THE ABOVE STATED WARRANTY AND PROCEDURES RELATED TO ORDERING PARTS UNDER WARRANTY WILL BE UPHELD WITH NO EXCEPTIONS.
Flex LPS Page 1
Shown with Optional Ramp