Page 2 of Press Release: ILLIG at Chinaplas 2017
Launch: ILLIG automatic pressure forming machine for production of liquid-tight container with lid
ILLIG at Chinaplas 2017
Launch: ILLIG automatic pressure forming machine for production of liquid-tight containers with lid
Heilbronn, February 2017. – At Chinaplas, Guangzhou, May 16 to 19, ILLIG will present for the first time the production of thermoformed liquid-tight containers with lid, Hall 5.1,
Stand K21. The containers are manufactured on an automatic pressure forming machine, type IC-RDK80, with a 12-up container mold out of transparent PP. The Heilbronn company developed the „take away container“ which can be tightly closed by a lid based on requirements by customers from the Asian market. In Asia hot soups and meals are filled in containers to go by restaurants and mobile snack booths. So far such a cost-effective and safe transport solution does not exist. ILLIG packaging specialists designed and realized all stages of the pack development: From the first idea and material selection through to mold production. This also included own application tests with respect to tightness and stackability (top load).
ILLIG thermoforming technology
With IC-RDK series ILLIG developed a forming and punching technology suitable to achieve excellent part quality and reproducibility of packs. The machines feature high availability and easy operation. Heated materials are formed by means of pre-stretcher and compressed air; the part is punched out of the material in the same cycle. Thanks to this method, parts can be manufactured without punching mismatch in the rim area and thus automatic pack processing is improved.
Complete production line for drinking cups on trade fair stand
A fully automated production line for drinking cups - everything from one source - will also be showcased at the trade fair. The forming machine is a state-of-the-art IC-RDM70K automatic roll-fed machine. Drinking cups are manufactured on this line with an 18-up cup mold out of APET, forming area 680mmx300mm. The trade fair machine is combined with an in-line SZA73c stacking machine of modular design. The stacking machine can be variably equipped with different discharge options. Whenever the application changes the SZA73c can be easily adapted thanks to the modular system.
Machines of the IC-RDMK series are also frequently used as in-line systems with pre-linked extruders, e.g. for large-volume production of drinking cups in quantities of millions. The ILLIG IC (ILLIG Intelligent Control Concept) supports the aspects relevant for large-volume production. It includes modules for general process optimization, high productivity and availability as well as minimization of operation costs.
Leading IML-T technology
Moreover, ILLIG will present the decorative and economic potentials of in-mold labeling in thermoforming (IML-T) at Chinaplas. IML-T lines are realized with so-called cup machines of the RDM-K series. This decoration technology is also integrated in form, fill and seal lines (FSL lines). An IML unit removes the printed blanks (labels) from a magazine and places them in the mold cavities in the forming station of the thermoformer. Every cavity can be equipped individually with a label, thus product changes can be performed fast and easily. The label bonds true to contour and permanently with the part wall during the subsequent forming process. Currently, ILLIG is the only supplier of an IML system in thermoforming (machine and mold technology) worldwide. Meanwhile, several machines have been put into operation on the market.
Cleantivity® – Cleanliness in machine manufacturing and availability
Derived from the comprehensive expertise in the field of hygiene in form, fill and seal lines (FFS lines), ILLIG transferred the technology of cleanliness in the production process to its thermoformers – this is accompanied by higher machine availability. ILLIG calls this concept Cleantivity® - derived from the terms „cleanliness“ and „productivity“. It is our intent to extend operating time, running time and, ultimately, quality time of the thermoforming machines, in order to achieve a high line output of parts of excellent quality.
ILLIG is a leading global supplier of high-performance thermoforming machines and molds, as well as solutions for the packaging industry. The company's product and services portfolio includes the development, design, manufacture, installation and commissioning of complex production lines and components. With branches and sales agencies in over 80 countries, ILLIG is locally present in all markets around the globe. For nearly 70 years, the owner-operated enterprise has been serving its customers across the globe as a reliable partner for the cost-effective manufacturing of complex precision thermoplastic parts with innovative technology of unsurpassed quality and comprehensive worldwide after-sales support.
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Further information:
Wolfgang Konrad, Head of Company Communications
ILLIG Maschinenbau GmbH & Co. KG, Robert-Bosch-Straße 10, 74081 Heilbronn, Germany
Phone: +49 7131 505-236, Fax: -1236, Email: – www.illig.de
Editorial contact and voucher copies:
Georg Sposny, Konsens PR GmbH & Co. KG,
Hans-Kudlich-Straße 25, 64823 Groß-Umstadt, Germany
Phone: +49 6078 9363-15, Fax: -20, Email: – www.konsens.de
Dear colleagues,
ILLIG press releases, including text (German and English) and photos in printable resolution are available for download at: www.konsens.de/illig.html
At Chinaplas ILLIG will present the first thermoformed, liquid-tight container with lid. The so-called „take away container“ is manufactured on an automatic pressure forming machine, type IC-RDK80, with 12-up container mold out of transparent PP. The Heilbronn company developed the container which can be tightly closed by a lid based on customer requirements from the Asian market. In Asia hot soups and meals are filled in containers to go by restaurants and mobile snack booths.
Thermoforming system with IC-RDM70K automatic roll-fed machine, combined with a servo-driven SZA73c stacking machine. At Chinaplas drinking cups are manufactured on this machine with 18-up mold out of APET.
Pictures: ILLIG
ILLIG Maschinenbau GmbH Co. KG, Robert-Bosch-Straße 10, 74081 Heilbronn, Germany
Phone: +49 7131 505-0, Fax: -303, Email: – www.illig.de