PREFUNCTIONAL CHECKLIST
for

Electrical Systems

Components Include: panels, receptacles, lighting fixtures, occupancy sensors, photo-electric sensors & controllers, lighting control

1. Submittals / Approvals

Submittal. The above equipment is complete and ready for functional testing. The checklist items are complete and have been checked off only by parties having direct knowledge of the installation. This prefunctional checklist is submitted for approval, subject to notes provided in sections 2, 3 and 4. None of the outstanding items preclude safe and reliable functional tests being performed.

______/ ______
Electrical Contractor / Date
______/ ______
General Contractor / Date

Prefunctional checklist items are to be completed as part of startup & initial checkout, preparatory to functional testing.

  • This checklist does not take the place of the manufacturer's recommended checkout and startup procedures or report.
  • Items that do not apply shall be noted with the reasons on this form.
  • Contractors that are assigned responsibility for sections of the checklist shall be responsible to see that checklist items by their subcontractors are completed and checked off.

Approvals. This filled-out checklist has been reviewed. Its completion is approved with the following exceptions:

______/ ______
Commissioning Agent / Date

2. Verify Tightness of all Bolted Connections in Panels

Contractor, prior to energizing, the MDP will verify tightness of all accessible bolted connections in all panels by calibrated torque-wrench method in accordance with manufacturer’s published data or that provided in Table I. Record torque readings.

Table I
Heat Treated Steel – Cadmium or Zinc Plated
Grade / SAE 1 & 2 / SAE 5 / SAE 7 / SAE 8
Minimum Tensile Strength
lbf/in2 / 64K / 105K / 133K / 150K
Bolt Diameter in Inches / Torque (pounds-feet)
1/4 / 4 / 6 / 8 / 8
5/16 / 7 / 11 / 15 / 18
3/8 / 12 / 20 / 27 / 30
7/16 / 19 / 32 / 44 / 48
1/2 / 30 / 48 / 68 / 74
9/16 / 42 / 70 / 96 / 105
5/8 / 59 / 96 / 135 / 145
3/4 / 96 / 160 / 225 / 235
7/8 / 150 / 240 / 350 / 380
1 / 225 / 370 / 530 / 570
Silicon Bronze Fasteners1 Torque (pound-feet)
Bolt Diameter in Inches / Nonlubricated / Lubricated
5/16 / 15 / 10
3/8 / 20 / 14
1/2 / 40 / 25
5/8 / 55 / 40
3/4 / 70 / 60
Aluminum Alloy Fasteners2 Torque (pound-feet)
Bolt Diameter in Inches / Lubricated
5/16 / 8.0
3/8 / 11.2
1/2 / 20.0
5/8 / 32.0
3/4 / 48.0
Stainless Steel Fasteners3 Torque (pound-feet)
Bolt Diameter in Inches / Uncoated
5/16 / 14
3/8 / 25
1/2 / 45
5/8 / 60
3/4 / 90

1. Based on bronze alloy bolts having a minimum tensile strength of 70,000 pounds per square inch 2. Based on aluminum alloy bolts having a minimum tensile strength of 55,000 pounds per square inch 3. Based on the following hardware types: Bolts, cap screws, nuts, flat washers, locknuts (18-8 alloy)

3. Installation Checks
Write “P” if the check is successful or “F” if it fails. Enter note if deficient. Enter N/A is not applicable.

Check / Pass/ Fail / Notes

General

Lighting fixtures and switches are installed.
Light switches are located per plans and are labeled where appropriate.
Fixtures are properly supported.

Emergency fixtures are located and wired per plans.

Electrical panel schedule is labeled and reflects actual fixture wiring.

Occupancy sensors and photoelectric sensors are located per drawings and manufacturer recommendations.

4. Operational Checks
Write “P” if the check is successful or “F” if it fails. Enter note if deficient. Enter N/A is not applicable.

Check / Pass / Fail / Notes
Lamps are functional and do not flicker.
Light switches control the fixtures in the area indicated on drawings.
Electrical circuits control the fixtures shown in the drawings. Field changes are provided on an as-built drawing.
Lights dim when a flashlight is shown on the day lighting sensors. Lights brighten when the light is removed. Verify that lights in each room respond correctly.
Conference room lighting goes to full brightness when switch is turned on

5. Occupancy Sensor Calibration

Sensors shall be calibrated after furniture and doors are installed. Complete the charts below as the sensors are calibrated.

Write “P” if the check is successful or “F” if it fails. Enter note if deficient. Enter N/A is not applicable.

Sensor / Actuator / Lighting circuit Energized (at circuit & local switch)? (P/F) / Sensor Timeout appropriate? (P/F) / Lights turned on when room entered? (P/F) / Notes:
Conference / 15 min: _____
ADA booth / 15 min: _____
SS Box room / 15 min: _____
Tellers / 10 min: _____
Teller Storage / 10 min: _____
Security Rm – ATM / 15 min: _____
Security Rm – desk / 15 min: _____
Back office / 10 min: _____
Men’s RR / 10 min: _____
Women’s RR / 10 min: _____
Mechanical / 10 min: _____
IT Room / 10 min: _____
Lounge / 10 min: _____
Electrical / 10 min: _____

6. Infrared Scanning and Amp Readings of Panels

Contractor will energize all circuits and equipment associated those circuits and will then do an infrared scan and take amp readings of all breakers and record those readings in the appropriate box. If the breaker is a spare, “S” will be entered as reading or if there is not a breaker in that position, “B” will be entered. Contractor will also take infrared and amp readings at the main phase lugs and ground buss.

MDP Breaker Position / Temperature Reading & Amp Reading
F0/A / LP Breaker Position / Temperature Reading & Amp Reading
F0/A / PP Breaker Position / Temperature Reading & Amp Reading
F0/A
1 / 1 / 1
2 / 2 / 2
3 / 3 / 3
4 / 4 / 4
5 / 5 / 5
6 / 6 / 6
7 / 7 / 7
8 / 8 / 8
9 / 9 / 9
10 / 10 / 10
11 / 11 / 11
12 / 12 / 12
13 / 13 / 13
14 / 14 / 14
15 / 15 / 15
16 / 16 / 16
17 / 17 / 17
18 / 18 / 18
19 / 19 / 19
20 / 20 / 20
21 / 21 / 21
22 / 22 / 22
23 / 23 / 23
MDP Breaker Position / Temperature Reading & Amp Reading
F0/A / LP Breaker Position / Temperature Reading & Amp Reading
F0/A / PP Breaker Position / Temperature Reading & Amp Reading
F0/A
24 / 24 / 24
25 / 25 / 25
26 / 26 / 26
27 / 27 / 27
28 / 28 / 28
29 / 29 / 29
30 / 30 / 30
31 / 31 / 31
32 / 32 / 32
33 / 33 / 33
34 / 34 / 34
35 / 35 / 35
36 / 36 / 36
37 / 37 / 37
38 / 38 / 38
39 / 39 / 39
40 / 40 / 40
41 / 41 / 41
42 / 42 / 42
MDP Readings / “A” Phase / “B” Phase / “C” Phase / Neutral
Temperature F0
Amp Readings

* END OF PREFUNCTIONAL TEST *

Page 1 of 6August 9, 2005