CCLRC Engineering and Instrumentation Department – Projects Engineering Division – Mechanical Design Group

Instruction Sheet 165-IS005

ADR026 CMS-ECAL-EE Super Crystal Dispenser Settings and Syringe Filling

B Smith R66, 1.16 November 2004

DISPENSER SETTINGS AND SYRINGE FILLING

SCOPE

This procedure covers the settings and filling of the syringe, to dispense the correct amount of RTV adhesive onto the centre of the VPT with a dot size of 5-6mm.

SAFETY

Practices shall conform to the Factories Act and the COSHH regulations.

§  RAL Health and Safety

§  COHHH Assessment

§ 

EQUIPMENT

§  Compressed Air supply 60bar

§  EFD 1500XL Dispenser Operating Guide

§  10cc Disposable Barrel and Piston – Part# 511-CP-B

§  Dispensing Tip – Part# 511TT-B Grey

§  Barrel Tip Cap – Part# 5113-B Orange

§  RTV 3145 Silicone adhesive (Clear)

§  Centrifuge – MSE Minor Type 5-62

§ 

WORKING AREA

Area to be clean and free from debries

PROCEDURE

PRE-LOADING THE SYRINGE

1.  The RTV Silicone adhesive has a limited shelf life, check expiry date on box before use.

2.  Use the nozzle provided to load the syringe barrel, maximum fill is 2/3 – Carefully press the piston down until it contacts the fluid.

3.  Fit the barrel tip cap to prevent loss of fluid – the RVT is a thick fluid and air will be trapped in the syringe barrel at this stage.

4.  To remove the air the loaded syringe is to be spun in the centrifuge –

5.  balanced the centrifuge by placing an empty syringe opposite the loaded syringe

6.  The lid closed and the centrifuge switched on and slowly wound up to full speed.

DISPENCER SETTINGS

1.  Test have been carried out to determine the required of adhesive to be dispensed when using the 10cc Barrel and Piston when fitted with the Grey Dispensing Tip.

Location: MDG Public/_Projects/026/WP165-SC-Assy_Instructions/Instruction Sheet/

Print Date: 12/11/04 Page 1 of 1