ANANDAN PALANIYANDI

Anbalayam,Gandhi street,Ambikapuram,Golden Rock,

Trichirapalli,Tamil nadu-620004,INDIA.

Phone: +914312446959;Mobile:+919659132994,

D O B: 10-02-1971

Email:

Passport # G6827861 valid up to 13/01/2018

NATIONALITY:INDIAN

D.O.B:10/02/1971

POSITION:HEAD OF QA/QC

EMAIL :

EDUCATIONAL CREDENTIALS:

BE – Mechanical (Degree in Mechanical engineering) in REGIONAL ENGINEERING COLLEGE, TIRUCHIRAPPALI.

PROFESSIONAL QUALIFICATIONS:

ASNT NDT level II Certificates Holder for the following NDT methods

(Cert. 3444)

  • Radiographic testing.
  • Ultrasonic testing.
  • Magnetic particle testing.
  • Liquid penetrant testing.

AWS-CWI certificate holder (Cert 09021981)

  • API 1104, Welding of Pipelines and related facilities
  • AWS Fundamentals
  • Practical workshop

Diploma in Quality Control and ISO 9000 in National Council for

Labour Management (1997-98)

Internal Auditor Training ISO 9001:2008: Quality Management System in TUV SUDMIDDLE EAST LLC.

COMPUTER KNOWLEDGE :MS-Office, AutoCAD 2007, SOLID WORKS & CNC machines programming (APT)

Overall Years of Experience: 17 YRS

SUMMARY

  • Over a decade of experience in Welding/Fabrication/Manufacturing Industries
  • Proven Ability in Project Planning, Execution and Co-ordination
  • Highly Proficient in Various Weld Techniques and ApplicationPressure and Non-Pressure parts.
  • Smart working, motivated and Good communication capability
  • Excellent Leadership mettles with strong interpersonal skills
  • LMV, Indian Driving Licence holder.
  • Familiar with codes and standardsofASME Sec.2 Part A, B,C, VIII Div1,2 and 3, V & IX, ANSI, AWS D1.1, API 1104,ASME B31.1/ B31.3

EXPERIENCE

4 / M/S.DANEM ENGINEERING WORKS,DOHA,QATAR
FROM: JUNE 2009 / TO : TILL DATE / POSITION: HEAD OF QA/QC

DANEM ENGINEERING GROUP is a leading Mechanical Turnkey/EPC Contractors in the Middle East providing services to Oil & Gas, Energy Sector. Registered in 1998 in the State of Qatar, the group has an established presence in Qatar, UAE & Bahrain. Accredited to ISO 9001:2008 by TUV SUDDEUTSCHLAND, DANEM is committed to provide quality works and services to international standards for our valued clients, timely, safely and competitively. This is achieved by adapting to innovative construction methods, including detailed design, project planning and execution. We are into Oil & Gas, Refinery, Petrochemical, Fertilizer, Power, Steel industry and specialization is in the following fields:

Duties and Responsibilities:

  • To ensure the quality of the site installations is consistent with the company's policy requirements together with national and international standards and the customer’s specifications.
  • Preparation and control of project quality system management documentation such as PQP (Project Quality Plan), Inspection and Test Plan (ITP)/QCP (Quality Control plan) and QC procedures for various running projects.
  • Responsible for ISO 9001:2008 AMR activities and interacting with MR
  • Interacting with external auditors during Surveillance and Certification Audit.
  • Verify that the quality related site activities are in accordance with the applicable codes and standards
  • Assigning QC inspectors and QC engineers for different assignment as per their competence to the project requirements
  • Review quality inspection personnel qualifications and training requirements
  • Implement the QA/QC management system at site
  • Coordinate with quality inspections with all the site sub contractors and vendors coordinate all non destructive testing on site
  • Interpretation of Radiographs. Verification of Reports, Review of all records for each project and Preparation of Project dossier
  • Preparation and witnessing of NDT/Hydro/ Pneumatic /Leak Test.
  • Preparing WPS/PQR/WPQ.
  • Witnessing of laboratory test like tensile, hardness, bend, impact, macro etching test etc. to qualify material & welding procedures.
  • Coordinate with the customers representative on all quality matters
  • Coordinate all receipt inspections
  • Distribute relevant QA/QC documentation to site subcontractors
  • Conducting site internal and participating in external site audits
  • Coordinate all the quality site inspections through the site QC inspectors and TPI
  • Ensure all quality control documentation is complied and competed for as-built hand over through the QC turnover engineer
  • Control all nonconformance reports and undertake remedial action .Compete site quality control instructions and action remedial responses
  • Review the customers specification and undertake relevant training to the site QC inspector
  • Monitor the implementation of the approved site QC Plan
  • Complete and coordinate the approval of the sites QC technical submittals to the customer
  • Coordinate with the Deputy General manager on all quality issues Coordinate and chair the QA/QC site weekly meetings with the projects subcontractors QC personnel
  • Elaborating inspection and test programs
  • Ensure the safety is adhered to at site
  • Assure all technical documents relative to site quality control are current status
  • The reviewing of site purchase orders to ensure that the applicable requirements are met
  • The control of onsite and offsite vendor inspectors
  • The attendance at site and inspection procurement meetings
  • Coordination of vendor quality approvals when required
  • Review supplier material certificates
  • Co-coordinating with Painting inspectors and ensure the quality inSurface preparation and Paintingand problem solving
  • Software application in all QA/QC activities.

Latest Projects involved

  • QATAR PETROLEUM (QP)-NGL

1.PIPING AND VESSEL MODIFICATION (SHUTDOWN) NGL-3- February 2008

  • Reviewing of ITP
  • Dimensional follow-up and execution
  • Witnessing the Welder qualification for Type 904 material along with TPI
  • Preparing of Hardness test Procedure and reviewing of all NDT procedures
  • Witnessing of Hydro test and interacting with OEI for all stages of Inspection.
  • Attending the activities in punch list
  • Preparing and submission of final dossier

2. REHABILITATION OF NEPTHA STORAGE TANK T7at NGL-1- February 2008

STORAGE TANK SIZE –T7 (Ø71.5mx 17.75m) as per API-653:

  • Preparation of contract quality plan, quality control plan, welding procedure specification and other project specification procedure.
  • Review the previous history of plant equipment and piping based on MDR, materials, last inspection observation, operating temperature, pressure, services change, and remaining life. Average corrosion rate etc.
  • Internal & external tanks inspection along with TPI and NDT like vacuum box , MPI, UT ,RT, Holiday test & MFLT
  • Internal & external patch work upon removal and replacement inside and outside as per code & standards
  • Prepared and reviewed technical procedures, repair assessments along with TPI. These include many aspects of storage tanks, vessels and pipelines that were involved in failures and corrosion control. Conducted surveys for further enhancement preventive maintenance
  • External and internal inspection of storage tanks as per API 653 & API 650
  • Determination of corrosion rate and remaining life based on thickness data.
  • Review of reports for tank bottom plate and witness of repair activities.
  • Fit-up inspection, material and dimensional checksas per drawings.
  • Review of NDT inspection report.
  • Witnessing of NDT method like vacuum box,MPI, UT, RT & MFLThydrostatic/ Pneumatic test, Leak testing tightening of Bolts, Reinstatement of Equipments, Removal of insulation and visual inspection by coordination with TPI.

3. REPLACEMENT OF CS PIPING WITH TITANIUM OF 6 SPOOLSat NGL-2- 2006-2009(PIPE SIZE: Ø16” AND Ø 20”)

  • Review of NDT inspection report and RT film Interpretation.
  • Preparing of all quality related document and Hydro test procedure Flushing Procedures, Repair procedure etc.,
  • Reviewing of all Inspection documents issued by Sub-contractor
  • Final fit up ,dimension control as per the drawing
  • Witnessing of NDT method like RT & DFT hydrostatic test,
  • Reinstatement of Equipments, Removal of insulation and visual inspection by coordination with TPI.
  • Coordinating with Clients for stage clearance of the inspection and Inspection progress form (IPF) approval.
  • QATAR PETROLEUM (QP)-REFINERY

EPIC OF PCR’S FOR VARIOUS PLATFORMS AT QP REFINERY-MESAIEED (SHUTDOWN) -2009-2010

  • Preparation of PQP and ITP for the project
  • Regular Follow-up with QC Inspector for ensuring smooth running of all inspection activities both fabrication and painting
  • Interacting with client and problem solving
  • Witnessing of DPT and MPI on structural
  • QATAR PETROLEUM (QP)-RAS LAFFAN

EPICFORLAKE AND SANITARY WATER STORAGE AT RAS LAFFAN- 2008-2009

  • Preparation of PQP and ITP for the project
  • Conducting Internal Audit of the project
  • Follow up of all regular QA/QC activities in daily basis by interacting with QC Engineer and Inspector
  • Auditing the sub-contractor
  • Review of quality documents both Internal and Sub-contractors
  • Problem solving and decision making
  • QATAR FERTILISER CO (QAFCO)

EPIC FOR AQUA AMMONIA STORING AND LOADING FEASILITY- 2009-2010

  • Regular interaction with sub-contractors for quality related matters
  • Preparation of contract quality plan, Inspection and test plan, welding procedure specification and other project specification procedure.
  • Piping Hydro test witnessing and RT film interpretation of and DPT
  • External and internal inspection of storage tanks as per API 650.
  • Fit-up inspection, material and dimensional checksin all stages as per drawings.
  • Review of NDT inspection report. Witnessing of NDT method like vacuum box , Pneumatic , DPT , Diesel test
  • Witnessing of Pickling and Passivation
  • QATAR ALUMINUM SMELTERS CO (QATALUM)
  • Overall follow up of QA/QC activities by coordinating with Inspectors
  • Progress updating with clients and problem solving.
  • Conducting periodic ISO Internal Audit
  • FIVE SOLIOS(FRANCE)
  • In house inspection of Dual duct, Ducting, Filters (Reactor, Hooper, Casing, Injection duct, damper), Fluidization piping, silos, compression air piping and structures for ducting and filter.
  • Welder qualifying as per the requirement of the project
  • Overall quality functions follow up.
  • Witnessing all NDT like MPI and DPT inspection.
  • Template qualification and documenting
  • Surface preparation and Painting witnessing by coordinating with inspectors.

3 / M/S.GK SONS ENGINEERING ENTERPRISES P LTD,TRICHIRAPALLI
FROM: SEP 2004 / TO : MAY 2009 / POSITION: INSPECTION ENGINEER

Gk SONS ENGINEERING ENTERPRISES P LTD is a leading Mechanical Ancillary Industries providing services majorly to BHEL,THERMAX,ISGEC JOHN THOMPSON,OLIVER VALVES,ANAND ENGINEERING,SUZLON ENERGY LTD AND ANSOLDO BOILERS. Since 1957. Accredited to ISO 9001:2000 by DNV, GK SONS is committed to provide quality works and services to international standards for our valued clients, timely, safely and competitively. This is achieved by adapting to innovative construction methods, including project planning and execution effectively.

Nature of Duties:

  • Regular inspection of Pressure and non-pressure parts viz. Interconnecting Piping, OTC Steel Structure, Hanger rods, Coal nozzle tips & assy, Constant and variable loading hangers, Water wall Panel, Purging Block, Fuel Gas Fine Filter, Drain tank and silencers.
  • Review of Material Test Certificates/ Check test witness (Tensile Test, Bend Test, Impact test, Chemical Analysis) as per Customer Specification/ ITP Requirements.
  • Preparing and Review of WPS/PQR/WPQ.
  • Review of Suppliers Manufacturing Process Plans.
  • Review of Sub Suppliers inspection and Test Plans.
  • Review of supplier internal inspection reports as per Manufacturing Plan and random inspection to ensure the implementation of the same.
  • Review of Supplier Quality Documentation.
  • Inspection of Painting & Coating as per Client requirements, Codes & Standards.
  • Root causes Analysis of Non Conformance Reports and implementation of preventive actions at supplier end.
  • Scheduled Check of post ordering document flow at Supplier to ensure that latest documents are being followed in serial fabrication.
  • To develop co ordination between supplier and engineering for production feedback. Project monitoring/Material follow up with respect to Suppliers Procurement and Fabrication Schedules.
  • Review of transducer calibration status
  • Preparing and submission of Project dossier

Responsibilities:

  • Plan optimum welding process
  • Recommend optimum welding specification, procedures andParameters to achieve desired quality and productivity yield.
  • Evaluate, select and specify welding equipment features & option
  • Constantly seeking quantum improvements through technology and Process upgrading

Our Major clients:

  • BHARAT HEAVY ELECTRICALS LTD
  • THERMAX LTD
  • ISGEC JOHN THOMPSON
  • ANSOLDO BOILERS LTD
  • SUZLON ENERGY LTD
  • ANAND ENGINEERING INDUSTRIES LTD
  • OLIVER VALVES
  • OTHER SUB / LOCAL CONTRACTORS.

2 / M/S.ESTRA FABRICATORS M PVT LTD,CHENNAI
FROM: JULY 1997 / TO : SEP 2004 / POSITION: PRODUCTION ENGINEER
  • In charge for sheet metal fabrication shop.
  • Excellent command over MIG, CO2, ARC Welding
  • Methods and applications.
  • Design of Car carrier, Container, Trailers and TipperAs Per client specification.
  • Responsible for dealing with client.
  • Production planning and scheduling the work.
  • Updating the Technical DB for new launch car and preparing templates.
  • Comparison study of buck cutting and MIG set up.
  • Modification of Pug cutting machine Set up.

Site Works attended:

1 / Name of Project: Bogie conversion in to car carrier.
Client : M/S. Container Corporation of India by End user M/S. Western Railways, MUMBAI
Position :Project leader
Duration :November 2003 to February 2004
2 / Name of Project: LOADING ARM FABRICATION
Client : M/S. TOYATA KIRLOSKAR AUTO PARTS P LTD, BANGALORE
Position :Project leader
Duration :JAN 2004 to APR 2004

Our Major clients:

  • FANCY TRAILERS
  • MAHESH TRAILERS
  • CARGO WINGS
  • JANATHA TRANSPORT
  • JAMUNA TRANSPORT
  • GOODWILL TRANSPORT
  • INDIA CARGO MOVERS
  • OTHER SUB / LOCAL CONTRACTORS.

1 / M/S.CAUVERY SUGARS AND CHEMICALS LTD,TRICHIRAPALLI
FROM: JUNE1996 / TO : JUNE 1997 / POSITION: TRAINEE

Supervisor Trainee for Mill house, Boiling house and workshop

  • Mill house turbine operation, Periodic performance monitoring,

Smooth flow of process and trouble shooting of systems etc.,

  • Supervising the work force
  • Boiling House Breakdown maintenance attending in regular shift
  • Shut down work attending by Preventive and breakdown

Maintenance of Pumps, Pipe lines, vessels, Gear boxes and other equipments.

Declaration:

I hereby declare that the statements made above by me are correct to my knowledge and belief

ANANDAN PALANIYANDI

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