My polices:Spring 2016Maintenance 220Mechatronics

To avoid confusion and problems for all of us, this is a supplemental policies sheet used in conjunction with the syllabus.

20% of your grade comes from tests. You must be present at all exams. I will not allow you to make up a test. Only if you have anexemption from me, confirmation by voice or email, prior to the exam will I consider allowing you to take it at a different time.

Midterm = 10%

Final= 10%

10% of your grade will come from assignments and reading / activity assessments. Assignments must be turned in on the date due. Unless otherwise stated the homework assignment will be due the following week it was assigned. I will not accept late work.

Assignments =10%

The following must be done in order for the assignment to be accepted:

  • No torn up paper, no spiral paper
  • Must be completed in either pencil, or black, blue ink.
  • It must be legible: readability, grammatically, and numerically professionally done
  • In upper right hand side the following must appear
  • Name
  • Date assignment is due
  • Chapter and question numbers
  • You must show every step in your solution of the problem. If there is no work shown the entire assignment will not be counted.

5% of your grade will come from FMS 200 Functional Analysis, Start-Up and Block Analysis Activities, Electrical Analysis and Pneumatic Analysis. Each section must be completed and submitted in a presentable in a 3 ring binder form. We will discuss the specifics throughout the course. Late portions will have 25% marked off up to 1 week late. After that I will not accept it. The following must be done in order for the assignment to be accepted:

  • Must be electronically created.
  • Readability, grammatically, and numerically correct
  • Diagrams must be clearly labeled
  • You must show every step in your solution of the problem. If there is no work shown the entire assignment will not be counted.

40% of your grade will come fromElearning training. This a complete pass / fail opportunity. You must be successfully pass the Elearn Robot Operations prior to actually being able to use the robot. You will have three attempts to pass each Elearning training operation. To receive the full points both modules must successfully be done.

Completed E-learn GE Fanuc Robots operation from GE’s website and obtained successful completion certificate

______signature ______date (Must be verified by Fanuc for 5%)

Completed E-Learn GE Fanuc Handling Tool operation from GE’s website and obtained successful completion certificate

______signature ______date (Must be verified by Fanuc for 5%)

Robot Operations online ______out of 500 points 10%

Handling Tool and Operations ______out of 700 points 10%

Handling Pro ______out of 100 points 10%

15% of your grade will come from labs. Labs must be turned in on the due date, typically the week after in which it was assigned. No lab will be allowed after taking the exam in which it was used to prepare for. If you cannot complete the lab during in class time, the lab will be open for open lab time to complete.

Fanuc Programing Procedures=5% (spot check for completion)

Fanuc Robot Labs=5% (spot check for completion)

PLC / Sensors Labs=5% graded activities

The following must be done in order for the assignment to be accepted:

  • Lab clean up. You are responsible for lab clean up and returning of equipment. If you do not put equipment away and more importantly the components correctly away you will not get credit for that lab.
  • Your name must be included on the program you are submitting.
  • Your name and date shall be on every lab.
  • If the lab is using ladder logic it must be a print of the ladder logic from PLC software.
  • You must follow the guidelines provided for the activity being completed.

10%of your grade will come from a final project. If it is not turned in according to the directions and or not submitted on the final due date it will not be accepted. Please see final project info on website for the specific information.

Midterm Withdrawal

Students are expected to attend class during the regularly scheduled times and participate in both the lectures and labs. It is the responsibility of the student to keep up with all posted materials.Meaningful and timely participation is required for success in this course. Any student who is not participating in the course and making reasonable attempts to successfully complete all course activities (labs, exams, homework, quizzes, usw.) will be withdrawn from the course at midterm.

All answers must be clearly denoted if in doubt it will be wrong!

Grades will be based on the following scale:

100 – 90% A

89 – 80% B

79 – 70% C

69 – 60% D

Below 60% F

Name: ______Date:______

Elearning Robot Operations

Elearning Handling Tool

Lab activities/ programming the robot through Fanuc Robotics Training Manual

  1. Procedure 5-1 Turning On Robot
  2. Procedure 5-4 Displaying the Alarm Log p.70
  3. Procedure 5-5 Recovering from an Overtravel Error p.74
  4. Procedure 5-6 Recovering from a Hand Breakage p.76
  5. Procedure 5-7 Chain Failure Detection Error Recovery p.78
  6. Procedure 5-8 Jogging the Robot and other axes p.80
  7. Procedure 5-9 Setting Up Axis Limits p.87
  8. Procedure 5-10 Displaying the Version Identification Status p.88
  9. Procedure 6-1 Setting Up Tool Frame Using the Three Point Method p.107
  10. Procedure 6-2 Setting Up Tool Frame Using the Six Point Method p.112
  11. Procedure 6-3 Setting Up Tool Frame Using the Direct Entry Method p.117
  12. Procedure 6-4 Using the Jog Menu p.121
  13. Procedure 6-5 Selecting a Tool Frame p.122
  14. Procedure 6-6 Setting Up the User Frame Using the Three Point Method p.132
  15. Procedure 6-7 Setting Up the User Frame Using the Four Point Method p.138
  16. Procedure 6-8 Setting Up the User Frame Using the Direct Entry Method p.145
  17. Procedure 6-9 Selecting a User Frame p.148
  18. Procedure 6-10 Setting Up the Jog Frame Using the Three Point Method p.152
  19. Procedure 6-11 Setting Up the Jog Frame Using the Direct Entry Method p.157
  20. Procedure 7-1 Change Wrist Orientation p.172
  21. Procedure 7-2 Create a New Program p.181
  22. Procedure 7-3 Adding Motion Instructions to a TP Program p.188
  23. Procedure 7-4 EMERGENCY STOP p.190
  24. Procedure 7-5 Recovery from EMERGENCY STOP p. 191
  25. Procedure 7-6 HOLD and Recovery p.191
  26. Procedure 7-7 Setting Up Test Cycle Conditions p.194
  27. Procedure 7-8 Single Step Testing p.197
  28. Procedure 7-9 Continuous Testing Using the Teach Pendent p. 201
  29. Procedure 7-10 Continuous Testing Using the Operation Panel CYCLE START Button p. 203
  30. Procedure 7-11 Running Production Using Standard Operator Panel (SOP) Cycle Start
  31. Procedure 8-1 Defining Default Motion Instructions p.229
  32. Procedure 8-2 Displaying and Setting Position Registers p.235
  33. Procedure 9-1 Copying a program within SELECT menu p.246
  34. Procedure 9-2 Deleting a Program p.247
  35. Procedure 9-3 Modifying a Program p.250
  36. Procedure 10-1 Displaying and Setting Registers p.275
  37. Procedure 11-1 Setting Up Digital I/O p.310
  38. Procedure 11-2 Setting Up Group I/O p.316
  39. Procedure 11-3 Forcing Outputs p.322
  40. Procedure 11-4 Simulating and Unsimulating Inputs p.323
  41. Procedure 12-1 Displaying the Program Timer Screen p.341
  42. Procedure 13-1 Displaying and Setting System Variables p.351
  43. Procedure 14-1 Setting Up Macro Commands p.359
  44. Procedure 14-2 Assigning a Macro to SOP p.362
  45. Procedure 14-3 Assign Macro to USER key on teach Pendant p.363
  46. Procedure 14-4 Assign Macro to a Digital Input p.363
  47. Procedure 14-5 Assign Macro to a Manual Function Key p.364
  48. Procedure 15-1 Adjusting Programs During Program or Production Run
  49. Procedure 16-1 Using the Memory Card Interface p.384
  50. Procedure 16-2 Setting the Default Device p.386
  51. Procedure 16-3 Formatting a Memory Card from the File Menu p.391
  52. Procedure 16-4 File Backup p.392
  53. Procedure 16-5 Backing Up System and Program Files p.397
  54. Procedure 16-6 Generating a Directory of Files p.397
  55. Procedure 16-7 Deleting a Program from the SELECT Menu p.402
  56. Procedure 16-8 Loading Files Using the FILE Menu p.404
  57. Procedure 16-9 Loading a Program p.407
  58. Procedure 16.10 Backing up a Controller as Images p.410
  59. Procedure 16-11 Restoring Controller Images p.413

Robot Labs A. Lab 1 Power Up and Jog the Robot in JOINT p.93 5

  1. Lab 2 Set Axis Limits p.95 5
  2. Lab 3 Jog the robot in WORLD mode p.97 5
  3. Lab 4 Alternating Between Quick /Full Menu p.99 5
  4. Lab 5 Viewing the Version Identification p.100 5
  5. Lab 6 TOOL Frame Set Up p.125 6
  6. Lab 7 Create a USER and JOG Frame p.163 6
  7. Lab 8 Create a Program p.208 7
  8. Lab 9 Motion Instruction p.241 8
  9. Lab 10 Optional Program p.242 8
  10. Lab 11 Select / Modify and Execute a Program p. 261 9
  11. Lab 12 Register Instructions p. 285 9
  12. Lab 13 Modifying Programs using Branching Instructionsp.289 10
  13. Lab 14 Calling Programs p.290 10
  14. Lab 15 Input/Output p.337 11
  15. Lab 16 Miscellaneous and Other TP Instructions p.345 12
  16. Lab 17 System Variable $SHFTOV_ENB and $DMAURST p.353 13
  17. Lab 18 System Variable $SCR_GRP[1] p.354 13
  18. Lab 19 MACRO Commands p.367 14
  19. Lab 20 Program Adjust p.381 15
  20. Lab 21 Program and File Manipulation p.417 16

FMS 200 Troubleshooting

PLC / Sensors Labs

Project