How to make your own Tubular Anode Cell
Tubular anode cells are quite easy to produce using basic skills and common practices.
Only a few hand made jigs are required to keep the process aligned. These jigs can be fabricated using the enclosed drawings. Subassemblies and components can be purchased directly from Anolyte Cell Resources(ACR) to speed up the process or you can obtain many of the raw materials from local home improvement stores.
Our manual also includes simple equations that will determine the quantities and dimensions of the required components used in your E-Coat tank.
Following our procedures will produce an anolyte cell that is just as good as or better than what you currently purchase from the manufacturer.
The cost savings for in house production of these cells will provide a saving of up to 60% of what you are currently paying.
Typically the total time involved in producing an open top cell using this manual and supplies from Anolyte Cell Resources (ACR) will be roughly one man hour. This of course does not include the time required for the epoxy to cure.
With the techniques learned in our manual your company can produce cells of high quality that will have a shelf live of over 1 year, so stocking replacements in house for emergency situations is very practical and cost effective. This will reduce down time and many other issues that may arise.
Anolyte Cell Resources (ACR) can provide complete kits, which will include everything you need to assemble your own tubular cells in house at drastically reduced pricing as compared to retail. All you need to due is follow very simple steps and with in no time you have your end product and lower capital expenditures.
Furthermore you will gain valuable knowledge in the operation of the workings of a tubular anolyte cell, which will aid you in keeping your E-Coat tank operating at peak performance.
The benefits of building your own tubular cells are:
1)Lowering capital expenditure
2)Reducing down time of the e-coat tank
3)No more lead times to receive your cells
4)Invaluable knowledge gained
5)Design the cell that actually meets your tanks needs.
THE CD COSTS $450.00 CONTACT ACR TO ORDER
Our CD includes a manual that takes you step by step through the manufacturing process, and also includes video portions to assist you in the process. The included excel file provides you with a simple fill in the blank format. All that is required to determine what components and at what size is to supply the program with your overall and effective length of you currently used anolyte cell.
The program will provide you with a “Bill of Material” for you cell, along with our part numbers, so that you can either make your own subcomponents or order the parts from us.
A complete list of vendors is included so that you can shop for your own components.
Keep in mind that with vendors’ supplies you typically need to order large quantities of their product which can increase your cost per cell.
Anolyte Cell Resources (ACR) already purchases these components in large quantities with many end users pulling from our supplies. This allows us to provide you with these components at a cost that generally is lower than what lower quantities would run.
The choice is yours.
Of course if you have any questions during your production, technical assistance is available from ACR. Just call us at 931-484-1460, we are here to make your year.
THE CD COSTS $450.00 CONTACT ACR TO ORDER
You will recapture this costs easily with producing as little as 3 cells.