Single Line Restrictor

The 01 Single Line System operates by distributing the output of a pump over a number of Meter Units.

This system provides a simple and very cost effective method of oil lubrication on small machine applications such as: wood-working machines, shoe making machines, small machine tools, printing machines

Advantages:
- Entry level low cost lubrication system
- Different solutions to best fit any application need
- Easy to expand or change the meter units
- Orifices can be built into machinery
Typical Applications:
- Small Machine Tools
- Woodworking Machines
- Small Printing Machines
- Textile Machines

Single Line System basic concept

The 01 System consists of meter units (calibrated 'orifices') that balance the distribution line pressure and divide the oil from the pump proportionally across the meter units.
A Smile pump with an "01 System" represents one of the lowest priced entry level centralized lubrication systems on the market today whilst maintaining high reliability and appearance.

Meter Units

The Meter Units can be intermittent or continuous lubrication. Used to partition the oil between the lubrication points.
Intermittent Meter Units contain a check valve to prevent back flow.
The vast range amply covers all practical requirements.
Meter Units may be fitted either directly to the bearing or grouped in Juctions

Spiral meter unit

Spiral Meter Units for Continuous Lubrication

Spiral Meter Unit features
For use on high precision mechanisms, or fo hidh speed rotating bearings where it is necessary to mantain a continuous film.
Availabe for flow rates of a few mm³/hour up to very high flow.
Suitable for use with pure mineral oil with a maximum viscosity of 1500 cSt (6942 SUS) at the working pressure

Spiral meter unit

Cylindrical Meter Units for Continuous Lubrication

Cylindrical Meter Unit features
For use on mechanisms that work intermittently, or lightly loaded.
Pressure from 1 to 10 bar (from 14.7 to 147 psi).
Suitable for use with pure mineral oil with a maximum viscosity of 1000 cSt at 40 °C (4628 SUS at 104 °F).

Dual Line System

Simple and reliable particularly in harsh environmental

Lubrication systems engineered with the Dual Line system are generally used on large scale machinery and in harsh operating conditions to lubricate multiple points on large machines. The system can grow to a very complex one with a length that often can exceed 60 meters. The large section of pump packages together with many custom design options allows any lubrication system to be developed reliably and cost-effectively.
DropsA skilled engineers are available to design large scale project and provide installation, commissioning, support and training anywhere in the world.

Advantages:
- Can be used at high pressures (500 Bar / 7000 psi)
- Easy Expansion or modification of the system
- Modular Elements (using the modular dual-line system) allows the element to be changed quickly and without disconnecting pipe work.
- In the event of a blocked point or element, the remainder of the lubrication system continues to operate normally.
Typical Applications:
- Paper Machines
- Steel Plants
-Cement Works
- Large Cranes and Loading Equipment

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Dual-Line System basic concept

The Dual Line distributor valves can be installed next to the lubrication point avoiding the need for complex pipework.


In Dual Line system exist two main lines both of them actuated alternately by means of a changeover valve.
A lubrication cycle is completed when both main lines have to be alternately pressurised and be relieved of pressure.
The system is a parallel type and each dual-line valves operates independently of any other in the system, therefore, in the event of one lubrication point becoming blocked or failing, the remainder of the system is not affected and continues working without problems.

Single Line Injectors

Positive Displacement Injectors


This System consists of the latest direct positive displacement injector technology developed by Dropsa.
Used in a large range of application, total loss oil lubrication involves creating a thin oil-film between moving parts which is renewed at regular intervals by an automated lubrication system.

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Single Line Injectors basic concept

This technology provides precise and fail-safe dosage of oil independent of viscosity, temperature or pressure.
Additionally, the new cartridge format allows substantial new application possibilities. Also it is entirely produced, assembled and tested on an automated production line offering unprecedented value for money and quality.
When combined with a competitive pump package, such as the electrically driven Smart Pump, high performance system can be obtained at good prices.
Our push-lock system allows further reduction in installation cost.

Serial 26 Progressive System

High assurance of lubricating system operation and monitoring

The Serial 26 progressive feeder is the key part to the system allowing the metered dispensing of grease under pressure to each point in the lubrication system. The modular system of progressive distributor offers flexibility advantages for system design engineers and low cost maintenance advantages.
Serial 26 Progressive system is used mainly for grease lubrication in total loss or re-circulating oil systems. High Pressures and long pipe runs are common requirements as operating or environmental demanding conditions. Serial 26 can be used also as zoned system when irregular cycle conditions for different parts of the machine are requested.
The design parameters of a progressive systems include many variables such as volume and frequency of grease required at each point, number of points, operating conditions, pump pressure, etc. DropsA skilled engineers are available to design large scale project and provide installation, commissioning, support and training anywhere in the world.

Advantages:
- Can be used at high pressures
- Easy Expansion or modification of the system
- Modular Elements (using SMO-SMX progressive distributor) allow the element to be changed quickly and without disconnecting pipe work.
- Modular concept provides low cost replacement of components
Typical Applications:
- Machine Tools, particularly medium-large sized systems
- Transfer lines
- Small-Medium Grease lubricated machinery - E.g. woodworking
- Presses (generally for Oil re-circulation)
- Cement Plants
- Mining
- Steel and Chemical
- Pulp & Paper, Printing
- Offshore and Marine
- Gas and Petrochemical
- Chassis and Mobile Equipment

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Serial 26 progressive basic concept

Smart2

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Lufricant pumps for Orifice (01) and Injector (33V) Lubricant Systems


Specifications:
-Reservoir Capacity: 3lt ( 0.660 galls) in oil-proof rasparent plastic
- Compatible lubricant: Mineral oil
- Storage temperature: --4°F÷ + 140°F
-Working Temperature+41°F ÷ +140°F
-Electrical power110/230 V AC 50H - 110/230 V 60HZ
-Max pressure: 441psi ( 30bar)

The SMART2 range oil lubrication pumps provides innovative pump packages for the machine Tool Industry.
The SMART2 Electric Pump has been designed for systems with a working pressure of up to30 bar.
The pumps are available either with a built in controller card which controls the entire system or the manual version can be connected to a separate control device.
It is suitable for systems requiring flow rates of up to 100cm³/min and pressure of up to 30 bar.
Innovative pump package for the machine tool industry
All units are fitted as standard with built in Pressure switch, Low Level Switch and Pressure Gauge and PCB user interface.

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Family

·  All

·  System 33V

·  Single Line System 01

Actuation

·  All

·  Electric

·  Manual

Element Type

·  Pump

Hertz

·  All

·  50 Hertz

·  60 Hertz

Lubricant

·  Oil

Output Min

·  All

·  201-1000 cmü (12,3-61 Cu.in.)

·  51-200 cmü (3,11-12,20 Cu.in.

Output Type

·  Fixed

Voltage Operating

·  All

·  230 V AC Single phase

·  110 V AC Single phase

Operating Pressure

·  11-40 Bar (161-588 Psi)

Reservoir

·  3 Lt (0,79 gallons)

Reservoir material

·  Plastic

Working Temperature

·  High -5 +120C (+23 +248F)

Max. Oil Viscosity

·  460 cSt

Min. Oil Viscosity

·  32 cSt

Part numbers - Models found

Availability / Part Number / Description / Price / Buy /
3600210 / E-PUMP SMART2 VIP 110V-50HZ
3600211 / E-PUMP SMART2 VIP 110V-60HZ
3600212 / E-PUMP SMART2 VIP 220V-50HZ
3600213 / E-PUMP SMART2 VIP 220V 60HZ
3600240 / E-PUMP SMART2 110V-50HZ MANUAL
3600241 / E-PUMP SMART2 110V-60HZ MANUAL
3600242 / E-PUMP SMART2 220V-50HZ MANUAL
3600243 / E-PUMP SMART2 220V 60HZMANUAL

Part numbers - Accessories found

Availability / Part Number / Description / Price / Buy /
1655582 / SAMBA LEVEL N.O. W/OUT TOP CONNECTOR
6770070 / OIL AUTOMATIC RELEASE PLUG

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Bravo

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The small pump package with big features

Key features
-Modular stackable reservoirs & Minimum level as standard.
-Voltages available: 12V AC/DC, 24V AC/DC, 110V/230V 50/60 Hz, as standard.
-High performance flow and pressure rating.
-Integrated fixture: for SMP and SMPM distributors
-Multi connector system: allow many electrical connector types to be applied to the standard product to suit varied OEM and end user requirements.


DESIGN AND ADVANCED SOLUTIONS
This small pump package contains many innovative features exclusive to DropsA allowing fresh possibilities in lubrication systems engineering.
It is suited for not only for indoor industrial applications but also mobile plant and vehicle lubrication systems.
VARIO-DRIVE: THE INNOVATIVE SYSTEM
VARIO-Drive is a new power management system for the pump motor that protects and adjusts the pumping system electronically. That means increased reliability and greater lifespan of the pump motor as well as the ability to electronically adjust the pump output from 50% to 100% of its nominal value.
You will find that you are able to precisely control and engineer systems like never before.
NEW GENERATION CONTROLLER
The integrated next generation control system is a central to delivering these new solutions to the customer.
It allows five different ways to trigger and control the lubrication event in a system:
1. Time based interval: 0 min - 99 hours
2. Impulse Counter: 1 - 9999 cycles
3. Combined Trigger: both Timer and impulse counter
4. Impulse Driven: uses impulse input to determine both standby and operation mode (0-9999 impulses)
5. Remote Only: Acts as Slave to host machine.

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Family

·  Electric pumps

Actuation

·  Electric

Element Type

·  Pump

Hertz

·  50/60 Hertz Dual frequency

Lubricant

·  All

·  Grease

·  Oil

Output Min

·  0-50 cmü (0-3,05 Cu. in.)

Voltage Operating

·  All

·  24DC

·  12VAC

·  12DC

·  110 V AC Single phase

·  24AC

·  230 V AC Single phase

Operating Pressure

·  400 Bar

Reservoir

·  All

·  2 Lt (0,53 gallons)

·  5 Lt (1,32 gallons)

·  3 Lt (0,79 gallons)

·  8 Lt (2,11 gallons)

Reservoir material

·  Plastic

Working Temperature

·  Extended -30 +80C (-22 +176F)

Grease Viscosity

·  Max NGLI 2

Min. Oil Viscosity

·  46 cSt

Part numbers - Models found

Availability / Part Number / Description / Price / Buy /
0888400 / BRAVO GREASE PUMP AUTOMATIC2KG 110-230V AC
0888400 8413.6019
0888401 / BRAVO GREASE PUMP AUTOMATIC5KG 110-230V AC
0888402 / BRAVO GREASE PUMP AUTOMATIC8KG 110-230V AC
0888403 / BRAVO GREASE PUMP AUTOMATIC2KG 12-24V DC
0888404 / BRAVO GREASE PUMP AUTOMATIC5KG 12-24V DC
0888405 / BRAVO GREASE PUMP AUTOMATIC8KG 12-24V DC
0888406 / BRAVO MANUAL 2KG 110-220VAC
0888406 8413.6019
0888407 / BRAVO MANUAL 5KG 110-220VAC
0888408 / BRAVO MANUAL 8KG 110-220VAC
0888409 / Bravo manual 2kg 12VDC/AC
0888410 / Bravo manual 5kg 12VDC/AC
0888411 / Bravo manual 8kg 12VDC/AC
0888412 / BRAVO MANUAL 2KG 24VDC/AC
0888413 / BRAVO MANUAL 5kg 24VDC/AC
0888414 / BRAVO MANUAL 8KG 24VDC/AC
0888415 / POMPA PER OLIO "BRAVO" AUTOMATICA 2KG 110VAC/220VAC
0888416 / POMPA PER OLIO "BRAVO" AUTOMATICA 5KG 110VAC/220VAC
0888417 / POMPA PER OLIO "BRAVO" AUTOMATICA 8KG 110VAC/220VAC
0888418 / POMPA PER OLIO "BRAVO" AUTOMATICA 2KG 12VDC/24VDC
0888419 / POMPA PER OLIO "BRAVO" AUTOMATICA 5KG 12VDC/24VDC
0888420 / POMPA PER OLIO "BRAVO" AUTOMATICA 8KG 12VDC/24VDC
0888421 / POMPA PER OLIO "BRAVO" MANUALE 2KG 110VAC/220VAC
0888422 / POMPA PER OLIO "BRAVO" MANUALE 5KG 110VAC/220VAC
0888423 / POMPA PER OLIO "BRAVO" MANUALE 8KG 110VAC/220VAC
0888424 / POMPA PER OLIO "BRAVO" MANUALE 2KG 12V DC/AC
0888425 / POMPA PER OLIO "BRAVO" MANUALE 5KG 12V DC/AC
0888426 / POMPA PER OLIO "BRAVO" MANUALE 8KG 12V DC/AC
0888427 / POMPA PER OLIO "BRAVO" MANUALE 2KG 24V DC/AC
0888428 / POMPA PER OLIO "BRAVO" MANUALE 5KG 24V DC/AC
0888429 / BRAVO MANUAL 8LT 24VDC/AC

Part numbers - Accessories found

Availability / Part Number / Description / Price / Buy /
0039433 / INTERRUTTORE INSTABILE VERDE 12V "PULSA 004" ALBERICI
0039434 / BRAVO REMOTE CONTROL SWITCHAND LAMP 24V
0765355 / MOTOR.PUMP R1/15 KG 10
0888038 / Kit carttridge fat filling
0888058 / BRAVO PUMPING ELEM 6MM WITHBY-PASS

Pump Series 989000

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Compact and low cost; ideal for applications on small-medium size machine tools.


Key features
- Standard Equipment: refilling filter, electric minimum level and a pumping unit fixed or adjustable delivery.
- Standard version can be integrated with up to three pumping unit.
- Two pumping units available: Ø 6 mm = 10 cm3/min delivery; Ø 8 mm = 17 cm3/min delivery.
- Proven pumping technology: for 999 series pump elements.
- Pressure: 300 bar (4410 psi)
- Fixed and adjustable: pump elements.

COMPACT AND LOW COST
989 pump series is ideal for applications where space and costs are key factors. The pump is perfectly integrated with the 999 pump series from which it inherits the main features like: modularity, quality and performance. For these reasons Series 989 represents the perfect solution for an extensive range of midsize applications.
STANDARD EQUIPMENT
The standard version is ready equipped to satisfy the requirements in small-medium machine tools applications. The standard version of the pump is complete with refilling filter, electric minimum level, a pumping unit with 6 mm or 8 mm diameter.
FIT YOUR APPLICATION NEEDS
989 pump series can fit the changing needs of your application. The availability of installing up to two pumping unit (with fixed or adjustable delivery) gives you two options: to triple the standard flow or connect three lubrication lines directly to the pump.
Fixed or adjustable delivery are available. The adjustable delivery is: 1,4 - 10 cm3/min for 6mm diameter pump element and 2,5 - 17 cm3/min for the 8mm diameter.