ALY MOHAMED ALY AMER (9 / 10)
P E R S O N A L I N F O R M A T I O N
Full Name ALY MOHAMED ALY AMER
E-Mail:
Nationality Egyptian Marital Status Married
Date of Birth 24thSep 1977 Place of Birth Behera
Permanent Address Mohamed Abu Sef St, Kafr Al-Dower
* è , Behera, Egypt
. ( +2045 - 2236539
( +20122 - 1853158
Military Service Finishservice and not required. Driving License is Valid + Def. Driving Cert.
University Tanta University Degree B.Sc.
Major Education-IndustrialTechnology Dates of Attendance from Sep 95 to June 99
Graduation Project: Design of Air Conditioning
Grade : Very Good.
KNOWLEDGE
Ø Languages
· Arabic Native language.
· English Very good.
Ø Computer
· Cad Operator (2D & 3D (AutoCAD 2006)
· Solid Works 2000 (3D Mechanical Design, Assemply, Stress Analysis (Finit Element), Heat Disruption, Animator (Simulation), Drawing, CAD/ CAM Software).
· Windows 95, 98, Millennium, Windows NT A Very Good User Of the “Internet” and all its Applications.
· MS Office 97 - 2000(WinWord, excel, access, outlook ...etc.)
· Word User
Ø Performance Authority Courses:
Ø Management course (At Faculty of Engineering).
v Qualification as American Welding Society / Certified Welding Inspector ID No. (640862) Inpassing TheExamunder Await the QueryResult.
v Certified of Non Destructive Testing SNT-TC-1A Level II (Visual Inspection Method) by ASNT NDT Level III No. 87643.
v Certified of Non Destructive Testing SNT-TC-1A Level II (Radiographic Test Method) by ASNT NDT Level III No.155516.
v Certified of Non Destructive Testing SNT-TC-1A Level II (Ultrasonic Test Method) by ASNT NDT Level III No.155516.
v Certified of Non Destructive Testing SNT-TC-1A Level II (Magnetic Particle Method) by ASNT NDT Level III No.155516.
v Certified of Non Destructive Testing SNT-TC-1A Level II (Penetrant Test Method) by ASNT NDT Level III No. 155516.
v Certified of Non Destructive Testing SNT-TC-1A Level II (Automatic Ultrasonic Test Method) by ASNT NDT Level III No. 87643.
v Certified of Non Destructive Testing SNT-TC-1A Level II (Eddy Current Test Method) by ASNT NDT Level III No.87643.
v Attendance Training As ASME Section, IX Qualification Standard For welding and brazing Procedures, Welders, Brazers, and welding and Brazing Operators.
v Certificate of Registration In Quality Management System ANSI/ISOASQC/Q9001:2000
v Attendance certificate in (Welding joints design program) at AUC, Cairo.
v Attendance Training As Internal Auditor.
v Attendance Certificate in (Heat treatment course) by Petrojet.
v Attendance Training As Piping Designer (G'A, P&ID, Marked Up Drawing &Final As Built) By ENPPI Petroleum CO. (Engineering for the petr.and proc.industries).
v Attendance Training As (Piping Software 3D Model) By ENPPI Petroleum CO. (Engineering for the petr.and proc.industries).
v Certificate of protection (Painting & Coating). By SSPC Co.
v Attendance Training Planning Course (Arab Contractors Company).
v Safety Courses At GUPCO ( Defensive Driving, Safety Training Observation, Environment Awareness, Occupational Health, Energy Isolation, Isolation Certificates, Permit to work, Advanced Safety Audit, Helicopter Safety, Hazard Identification, Risk Assessment, Hydrogen Sulphid, Fire Fighting, Work at Heights, Performing Authority For Hot Work Activities, Confined Space, Ground Interest and Happed: Chess, Traveling, Swimming And Diving.
Ø Work Experience:
v Over 12 Years Experience as Site, Q.A/Q.C (Welding, Piping, and Mechanical) or very special and Critical
Material, Coating and Protection Inspector for All Types of Power Piping, Process Gas, Tanks, Spherical Tanks,
Pressure Vessel and Boilers with good knowledge of Standard Cods & Specifications Gained through Working
On Deferent Projects, 5 years Management Positions.
v Technical studies department manger for inspection engineering
v Technical Knowledge in Inspection, Welding, Metallurgy, Quality Management, and International Codes and
Standards
Ø Equipments Work Experience:
v Equipments offshore (sliding modules, yoke, mad mat, Deck & jacket).
v API Separator, Slug Catcher Vessel, Hp Flare& Closed Drain Pump.
v Inlet Manifold, Heater Treater, Oil Feed Pumps & Desolater.
v Gas Boot, Booster Shipping Pumps, Flare K.O.Drum& Indirect Forced Draft Heater.
v Brackish Water Pumps, Fire Water Network pump& Chemical Injection Skid.
v Remote Manifold Skid, Pig Receiver &Pig Launcher.
v Open Drain Pump, Emergency Generator, Gas Tribune Generator.
v Sanitary Sewage Lifting, Utility Air Pump &n Potable Water Pump.
Ø Knowledge of International Codes and Standards Such As:
API
v API 510 Pressure Vessel Inspection Code: In-Service Inspection, Rating, Repair, and Alteration
v API 570 Piping Inspection Code: Inspection, Repair, Alteration, and Rerating of In-service Piping Systems
v RP 571 Damage Mechanisms Affecting Fixed Equipment in the Refining Industry
v RP 572 Inspections of Pressure Vessels
v RP 573 Inspections of Fired Boilers and Heaters.
v RP 574 Inspection of Piping System Components
v RP 576 Inspection of Pressure-Relieving Devices
v RP 577 Welding Inspections and Metallurgy
v RP 578 Material Verification Program for New and Existing Alloy Piping Systems
v RP 579 Fitness-For-Services
v RP 580 Risk-Based Inspections
v Publ 581 Risk-Based Inspection – Base Resource Document
v RP 582 Welding Guidelines for the Chemical, Oil, and Gas Industries
v STD 598 Valve Inspections and Testing.
v STD 653 Tank Inspections, Repair, Alteration, and Reconstruction.
v ASME
v B16.34 Valves—Flanged, Threaded, and Welding End
v B31.3 Process Piping
v B31G Manual for Determining the Remaining Strength of Corroded Pipelines
v ASME Boiler and Pressure Vessel Code
v Section II, Materials
v Part A — Ferrous Material Specifications
v Part B — Nonferrous Material Specifications
v Part C — Specifications for Welding Rods, Electrodes, and Filler Metals
v Section V: Non Destructive Examination
v Section VIII: Division 1, Rules for Construction of Pressure Vessels
v Section IX: Welding and Brazing Qualifications
v National Board
v NB-23 National Board Inspection Code
v ASNT
v SNT-TC-1A Personnel Qualification and Certification in Non-destructive Testing
Ø Duties and Responsibilities:-
Ø Piping & Mechanical Activities:-
v Read and interpret blueprints, technical drawings, schematics, and computer-generated reports.
v Confer with engineers and other personnel to implement operating procedures, resolve system malfunctions, and provide technical information.
v Research and analyze customer design proposals, specifications, manuals, and other data to evaluate the feasibility, cost, and maintenance requirements of designs or applications.
v Specify system components or direct modification of products to ensure conformance with engineering design and performance specifications.
v Research, design, evaluate, install, operate, and maintain mechanical products, equipment, systems and processes to meet requirements, applying knowledge of engineering principles.
v Investigate equipment failures and difficulties to diagnose faulty operation, and to make recommendations to maintenance crew.
v Assist drafters in developing the structural design of products, using drafting tools or computer-assisted design/drafting equipment and software.
v Provide feedback to design engineers on Client’s problems and needs.
v Oversee installation, operation, maintenance, and repair to ensure that machines and equipment are installed and functioning according to specifications.
v Conduct research that tests and analyzes the feasibility, design, operation and performance of equipment, components and systems.
v Recommend design modifications to eliminate machine or system malfunctions.
v Develop and test models of alternate designs and processing methods to assess feasibility, operating condition effects, possible new applications and necessity of modification.
v Develop, coordinate, and monitor all aspects of production, including selection of manufacturing methods, fabrication, and operation of product designs.
v Estimate costs and submit bids for engineering, construction, or extraction projects, and prepare contract documents.
v Perform personnel functions, such as supervision of production workers, technicians, technologists and other engineers, and design of evaluation programs.
v Solicit new business and provide technical Client’s service.
v Establish and coordinate the maintenance and safety procedures, service schedule, and supply of materials required to maintain machines and equipment in the prescribed condition.
v Study industrial processes to determine where and how application of equipment can be made.
v Write performance requirements for product development or engineering projects.
v Apply engineering principles and practices to emerging fields, such as robotics, waste management, and biomedical engineering.
v Design test control apparatus and equipment and develop procedures for testing products.
v Supervising the Prefabrication and Erection of the Pipe Networks at Site with all related Construction, Punch list, Hydrostatic test And Pneumatic test & commissioning.
v To design piping systems and installations in accordance with the relevant codes, standards and client specification.
Ø Quality Assurance Activities:-
v Verification of conformity and effectiveness of quality management system through holding internal audits and external audits on sub-contractor.
v Preparation of Project Quality Documents in accordance with company specs that fulfils requirements of I so (9001-2000) principles and Client’s specifications.
v Project quality plan – Inspection and Test plan – NDT procedures – Approved NDT personal – Equipments calibration list…. Etc.
v Reviewing of project Drawings and Preparation of site technical query and concessions if required.
v Issuing bid requisitions for purchasing NDT consumables and welding consumables.
v Check the quality aspects of the procurement requisitions and relevant orders affecting quality, Issue a calibration equipment list of each project.
v Assurance that the QA policies procedures and Instructions are properly implemented.
v Reviewed& Closed pre-punch list &post-punch list and Final documents.
v Interpreted and reviewed all NDE Reports against Codes.
v Inspection and witnessed to piping /PL Hydro test and Reviewed test packages.
v Witness of Welding Procedure Qualification Test to the Specification Including Hydrostatic &Pig Testing Operations.
v Monitor /Report Fabrication Includes, Welding Performance, Material Review, NDT Report Review, Radiographic Film Review, Dimensional Checks, Verify Painting Quality Review for work procedures. And Approving the Procedure's
v Review sub-contractors qualification and certification for personnel and equipment.
v To organize NDT sub-contractors activities according to the approved detailed request.
v Submit the weekly summary to the project manager including all NCRs, Repair and NDT reports.
Ø Non-Destructive Examination Responsibility:-
Ø Visual Examination:-
v VT Procedure preparation and report writing with conformance of the Applicable code and specification.
v Capable to use all the visual testing tools such as HI-LO gauge, fillet Gauge, Cambridge
Universal weld gauge…..Etc
Ø Before Welding:-
v Review applicable documentation
v Check welding procedures
v Check individual welder qualifications
v Establish hold points
v Develop inspection plan
v Develop plan for recording inspection results and
v Maintaining those records
v Develop system for identification of rejects
v Check condition of welding equipment
v Check quality and condition of base and filler material to be used
v Check weld preparations
v Check joint fit up
v Check adequacy of alignment devices
v Check weld joint cleanliness
v Check preheat, when required
Ø During Welding:-
v Check welding variables for compliance with welding
v Procedure
v Check quality of individual weld passes
v Check interpass cleaning
v Check interpass temperature
v Check placement and sequencing of individual weld
v Passes
v Check back gouged surfaces
v Monitor in-process NDT, if required
Ø After Welding:-
v Check finished weld appearance
v Check weld size
v Check weld length
v Check dimensional accuracy of weldment
v Monitor additional NDT, if required
v Monitor post weld heat treatment, if required
v Prepare inspection reports
Ø Liquid Penetrant Examination:-
v PT Procedure preparation and report writing with conformance of the Applicable code and specification.
v Test performance for both visible and florescent.
v Test the first step involved in performing penetrant testing is to thoroughly clean the surface of the test object. Since penetrant testing is used to reveal surface discontinuities, this step is extremely important. If anything is blocking the surface opening of a discontinuity, it will prevent the penetrant from entering the opening; consequently, the discontinuity will not be revealed. The test object should be free of oil, dirt, rust, paint, etc. When cleaning softer materials, such as copper or aluminum, care must be taken if the surface is cleaned using some mechanical technique like wire brushing or blast cleaning. An aggressive mechanical cleaning operation might tend to smear the surface metal to cover an existing surface opening and prevent its.
Ø Magnetic Particles Examination:-
v MPI Procedure preparation and report writing with conformance of the Applicable code and specification and Test performance for Magnetic Particles.
v Looking at this diagram, there are several principles of magnetism which are demonstrated. First, there are magnetic lines of force, or magnetic flux lines, which tend to travel from one end (or pole) of the magnet to the opposite end (pole). These poles are designated as the north and south poles. The magnetic flux lines form continuous loops which travel from one pole to the other in a single direction. These lines always remain virtually parallel to one another and will never cross each other. Finally, the force of these flux lines (and therefore the intensity of the resulting magnetic field) is greatest when they are totally contained within a ferrous or magnetic material. Although they will travel across some air gap, their intensity is reduced significantly as the length of the air gap is increased.
Ø Ultrasonic Examination:-
v UT Procedure preparation and report writing with conformance of the Applicable code And Specification Thickness Measurement and Lamination Detection using A-Scan equipment such as (Krautkramer USK-7 & USK-6) and Resonance Digital equipments such as (Krautkramer DM4).
v Flaw Detection for all configurations: butt welds and TKY connections Using CRT (Krautkramer USK-7 & USK-6) and LCD Digital (Krautkramer USM-25, USN-52 and USM-35) equipments.
v Dealing with different UT (calibration and DAC) Blocks such as IIW V1, IIW V2, NAVSHIPS, IOW, Step, ASME & DNV Base Metal DAC Block…etc.
Ø Radiographic Examination:-
v RT Procedure preparation and report writing with conformance of the applicable code and specification.
v Radiographic film interpretation for all configurations welding, casting and forging.
v Dealing with radioactive isotopes in case of emergency, preparation of emergency plan and supervision on its application.