Solar Collector Roof Supports

SECTION 48 14 00

SOLAR COLLECTOR ROOF SUPPORTS

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** NOTE TO SPECIFIER ** Solar Connections International; Solar panel mounting system and roof support products.
This section is based on the products of Solar Connections International, which is located at:
4800 Metalmaster Way
McHenry, IL 60050
Toll Free Tel: 800-815-SOLAR
Email: request info ()
Web: solarconnections.com
[ Click Here ] for additional information.
The Solar Connection Kit is an innovative, UL 1703 & UL 2703 Listed, solar panel mounting system that can attach to virtually any solar panel frame using GroundBonding Technology to create a conductive bond from panel to panel without extra tools or parts. Each solar kit utilizes the cable management disc that allows for cables to be top loaded and secured, making cable management clean and simple. PushLock™ Technology secures the cable management disc to the standing seam base clamp without extra nuts or bolts. The Solar Connection Kit is compatible with the state-of-the-art Standing Seam Base Clamp that can attach to virtually any standing seam profile and provide unparalleled strength using patent-pending WaveLock™ technology with optional 1, 2, or 3 points of attachment. Offering ease of installation, the Silver Bullet™ set screws include a rounded bullet tip to maximize strength and won't damage the paint or pierce the seam. Additionally, the Solar Connection Kit is available in standard mill finish aluminum material, making it an item you can easily keep in stock when the need arises.

PART 1 GENERAL

1.1 SECTION INCLUDES

** NOTE TO SPECIFIER ** Delete items below not required for project.

A. Roof solar panel mounting system.

B. Accessories.

1.2 RELATED SECTIONS

** NOTE TO SPECIFIER ** Delete any sections below not relevant to this project; add others as required.

A. Section 05 12 13 - Architecturally-Exposed Structural Steel Framing.

B. Section 05 50 00 - Metal Fabrications.

C. Section 06 10 00 - Rough Carpentry.

D. Section 07 22 13 - Asphaltic Perlite Concrete Deck.

E.
Section 07 41 13 - Metal Roof Panels.

F.
Section ______- Roof Curbs.

G. Section 09 90 00 - Painting and Coating.

H. Section 23 56 13 - Heating Solar Collectors.

I. Section 26 31 00 - Photovoltaic Collectors.

1.3 REFERENCES

** NOTE TO SPECIFIER ** Delete references from the list below that are not actually required by the text of the edited section.
A.ASCE 7-05 - Minimum Design Loads for Buildings and Other Structures

A. UL 2703 - Standard for Mounting Systems, Mounting Devices, Clamping/Retention Devices, and Ground Lugs for Use with Flat-Plate Photovoltaic Modules and Panels

B. UL 1703 - Standard for Flat-Plate Photovoltaic Modules and Panels

C. NFPA 70 - National Electrical Code

1.4 DESIGN / PERFORMANCE REQUIREMENTS

A. Structural Performance:

1. Design to resist ASCE 7-05 - Minimum Design Loads for Buildings and Other Structures.

2. Design all materials, assembly and attachments to resist snow, wind, suction and uplift loading at any point without damage or permanent set.

B. System Performance: System Meets the requirements of NFPA 70 and is approved and listed under UL 2703 and UL1703.

1.5 SUBMITTALS

A. Submit under provisions of Section 01 30 00 - Administrative Requirements.

B. Product Data: Manufacturer's data sheets on each product to be used, including:

1. Preparation instructions and recommendations.

2. Storage and handling requirements and recommendations.

3. Installation methods.

C. Shop Drawings: Layout and erection drawings showing typical cross sections and dimensioned locations of all frames and base supports. Include erection drawings, elevations, and details where applicable.

D. Design Data: Structural design calculations, bearing seal and signature of professional engineer licensed to practice in the State in which the project is located. Include reactions at base supports for verification of roof structure.

E. Manufacturer's Certificates: Certify products meet or exceed specified requirements.

F. Manufacturers warranties.

1.6 QUALITY ASSURANCE

A. Manufacturer Qualifications: Manufacturer with a minimum three years documented experience in producing pre-manufactured solar collector supporting framework.

B. Installer Qualifications: Installer with a minimum three years documented experience in installing similar systems.

C. Pre-Installation Meeting:

1. Convene at job site, at least seven calendar days prior to scheduled beginning of construction activities of this section, to review requirements of this section.

2. Require attendance by representatives of the solar collector roof support installer, the solar collector installer, the roof and roof insulation installers and other entities affected by construction activities of this section.

3. Notify Architect four calendar days in advance of scheduled meeting date.

** NOTE TO SPECIFIER ** Include a mock-up if the project size and/or quality warrant taking such a precaution. The following is one example of how a mock-up on a large project might be specified. When deciding on the extent of the mock-up, consider all the major different types of work on the project.

D. Mock-Up: Provide a mock-up for evaluation of surface preparation techniques and application workmanship.

1. Finish areas designated by Architect.

2. Construct mock-up, two full collector support sections wide, including three frames with roof supports.

3. Do not proceed with remaining work until workmanship and size is approved by Architect.

** NOTE TO SPECIFIER ** Select one of the following two paragraphs and delete the one not required.

4. Remove mock-up if required by Architect.

5. Accepted mock-ups shall be comparison standard for remaining Work.

1.7 DELIVERY, STORAGE, AND HANDLING

A. Receive, handle and store materials in conformance with the manufacturers printed instructions.

B. Store products undercover, in manufacturer's unopened packaging until ready for installation.

C. Store materials in a dry, warm, ventilated weathertight location. Protect materials from exposure to moisture.

D. Roof Placement: Spread the bundles and crates out to avoid overloading the roof structure. Place the material directly over major supports such as beams or trusses.

1.8 SEQUENCING

A. Ensure that locating templates and other information required for installation of products of this section are furnished to affected trades in time to prevent interruption of construction progress.

B. Ensure that products of this section are supplied to affected trades in time to prevent interruption of construction progress.

1.9 COORDINATION

A. Coordinate Work with solar collector manufacturer and installer to verify collector mounting and framework modules with collectors specified in Section 23 56 13 - Heating Solar Collectors or 13650.

B. Coordinate Work with other operations and installation of roofing materials to avoid damage to installed insulation and membrane materials.

PART 2 PRODUCTS

2.1 MANUFACTURERS

A. Acceptable Manufacturer: Solar Connections International, which is located at: 4800 Metalmaster Way; McHenry, IL 60050; Toll Free Tel: 800-815-SOLAR; Email: request info (); Web: solarconnections.com

** NOTE TO SPECIFIER ** Delete one of the following two paragraphs; coordinate with requirements of Division 1 section on product options and substitutions.

B. Substitutions: Not permitted.

C. Requests for substitutions will be considered in accordance with provisions of Section 01 60 00 - Product Requirements.

2.2 COMPONENTS

A. Description: System is a top loaded, non-penetrating, solar panel mounting system for use with standing seam metal roofing. System utilizes Wavelock Technology used to ground and/or mount a PV module complying with UL 1703 when the specific module or frame has been evaluated for bonding/grounding or the module has been evaluated for mounting with the evaluated system, component or device.

B. System is made up if multiple components working together to complete the system.

1. Standing Seam Power Clamp and Set Screws: Clamp made from Aircraft-Grade aluminum for an exceptionally strong yet lightweight clamp. Silver Bullet set screw secures the Standing Seam Power Clamp to the roof's seam using patent-pending WaveLock Technology.

** NOTE TO SPECIFIER ** Select the Type(s) and set screw(s) required for the standing seam type roofing specified in Section 07 41 13 - Metal Roof Panels from the following paragraphs and delete those not required.

a. Standard

1) Dimensions 1.500 inch long by 2.000 inch wide by 2.000 inch high.

2) Set Screws:

a) 1SS

b) 2SS

c) 3SS

b. Mini

1) Dimensions 1.500 inch long by 2.000 inch wide 1.875 inch high.

2) Set Screws:

a) 1SS

b) 2SS

c) 3SS

c. Wide

1) Dimensions: 1.500 inch long by 2.625 inch wide 2.000 inch high.

2) Set Screws:

a) 1SS

b) 2SS

c) 3SS

3) Dimensions: 1.500 inch long by 2.125 inch wide 2.125 inch high.

4) Set Screws:

a) 1SS

b) 2SS

c) 3SS

d. KLOC

1) Dimensions: 1.500 inch long by 1.875 inch wide 2.250 inch high.

2) Set Screws:

a) 1SS

b) 2SS

c) 3SS

e. KLOC Mini

1) Dimensions: 1.500 inch long by 1.875 inch wide 1.875 inch high.

2) Set Screws:

a) 1SS

b) 2SS

c) 3SS

2. Stainless Steel Threaded Anchors: Improves compatibility and simplifies maintenance. Custom lengths available for differing panel widths.

a. Size: ___ inch (__ mm) as required to suit solar panel specified in Section 23 56 13 - Heating Solar Collectors.

3. Cable Management Discs: Disk are fabricated of ______.

4. Disks keep your cables neat and tidy while protecting them from damage. PushLock Technology secures the disc without the need for extra nuts and bolts.

5. Power Bolt: Fabricated of ______with a knurled pattern that increases grip and allows for easy tightening. Oversized hex socket provides increases accuracy when torquing.

PART 3 EXECUTION

3.1 EXAMINATION

A. Examine installation area to verify the work can be performed in accordance with the Drawings and structural calculations without interferences from other equipment or trades.

B. Verify the suitability of roof deck and other substrates to receive mounting system solar collector units.

C. Do not begin installation until substrates have been properly prepared.

D. If preparation is the responsibility of another installer, notify Architect of unsatisfactory preparation before proceeding.

3.2 PREPARATION

A. Clean surfaces thoroughly prior to installation.

B. Prepare surfaces using the methods recommended by the manufacturer for achieving the best result for the substrate under the project conditions.

3.3 INSTALLATION

A. Install in accordance with manufacturer's instructions.

B. Install components plumb and level, accurately fitted, free from distortion or defects.

C. Provide for erection loads, and for sufficient temporary bracing to maintain indicated alignment until completion of erection and installation of permanent attachments.

D. Anchor fabrications to structure as indicated.

E.Separate dissimilar metals and use gasketed fasteners, isolation shim, or isolation tape to eliminate possibility of corrosive or electrolytic action between metals.

E. Exercise care when installing components so as not to damage finish surfaces. Touch up as required to repair damaged finishes.

3.4 CLEANING AND PROTECTION

A. Protect installed products until completion of project.

B. Clean exposed metal and surfaces according to manufacturer's instructions. Touch up damaged metal coatings.

C. Touch-up, repair or replace damaged products before Substantial Completion.

END OF SECTION

48 14 00-1