16050B_D09-22-04

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1. Change section numbering when used in conjunction with Standard Specifications.

16.__BASIC MATERIALS AND METHODS

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PART 1.- GENERAL

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SUMMARY.-

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Scope.-This work shall consist of furnishing and installing conduits, conductors, fittings, and wiring devices in accordance with the details shown on the plans and these special provisions.

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Conduits, conductors, fittings, and wiring devices shall include those accessories and appurtenances, not mentioned, that are required for the proper installation and operation of the electrical system.

Paras. 6 and 7: Use with General Conditions. Delete Paras. 8 and 9. Delete if not required.

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Related work.-Roof penetrations shall be flashed and sealed watertight conforming to the requirements specified under "Sheet Metal Flashing" in Division7, "Thermal and Moisture Protection," of these special provisions.

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Where conduits pass through fire rated walls, floor or ceiling assemblies, the penetrations shall be protected in accordance with the requirements specified under "Through-Penetration Firestopping" in Division7, "Thermal and Moisture Protection," of these special provisions.

Paras. 8 and 9: Use with Standard Specifications. Delete Paras. 6 and 7. Delete if not required.

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Related work.-Roof penetrations shall be flashed and sealed watertight conforming to the requirements specified under "Sheet Metal Flashing" in Section 127, "Thermal and Moisture Protection," of these special provisions.

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Where conduits pass through fire rated walls, floor or ceiling assemblies, the penetrations shall be protected in accordance with the requirements specified under "ThroughPenetration Firestopping" in Section 127, "Thermal and Moisture Protection," of these special provisions.

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SUBMITTALS.-

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Product data.-A list of materials and equipment to be installed and the manufacturer's descriptive data shall be submitted for approval. Any other data as requested by the Engineer shall also be submitted for approval.

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Manufacturer's descriptive data shall include complete description, performance data and installation instructions for the materials and equipment specified herein. Control and wiring diagrams, rough-in dimensions for recessed junction and pull boxes, and component layout shall be included where applicable. All control and power conductors on the shop drawings shall be identified with wire numbers.

*13. List materials and equipment requiring descriptive data. Delete if descriptive data is required for everything.

Manufacturer's descriptive data shall be submitted for the following:

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PART 2.- PRODUCTS

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CONDUITS AND FITTINGS.-

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Rigid steel conduit and fittings.-

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Rigid steel conduit shall be threaded, full weight rigid steel, hot-dip galvanized inside and outside with steel or malleable iron fittings. Fittings shall be threaded unless otherwise specified or shown on the plans.

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Split or three-piece couplings shall be electroplated, malleable cast iron couplings.

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Insulated grounding bushings shall be threaded malleable cast iron body with plastic insulated throat and steel, layin ground lug with compression screw.

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Insulated metallic bushings shall be threaded malleable cast iron body with plastic insulated throat.

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Electrical metallic tubing (EMT) and fittings.-

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Electrical metallic tubing shall be formed of cold rolled strip steel, electrical resistance welded continuously along the longitudinal seam with zinc coating outside and enamel or lacquer coating inside.

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Couplings shall be electroplated, rain and concrete tight, gland compression type, steel body couplings with malleable iron nuts.

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Connectors shall be electroplated, rain and concrete tight, gland compression type, steel body connectors with male hub, malleable iron nut and insulated plastic throat.

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Flexible metallic conduit and fittings.-

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Flexible metallic conduit shall be fabricated in continuous lengths from galvanized steel strip, spirally wound and formed to provide an interlocking design.

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Fittings shall be electroplated screwin type with malleable cast iron body and threaded male hub with insulated throat.

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Liquid tight flexible metallic conduit and fittings.-

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Liquid tight flexible metallic conduit shall be fabricated in continuous length from galvanized sheet steel, spirally wound and formed to provide an interlocking design with an extruded polyvinyl chloride cover.

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Fittings shall be electroplated, malleable cast iron body, with cap nut, grounding ferrule, and connector body with insulated throat.

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Rigid non-metallic conduit and fittings.-

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Rigid non-metallic conduit shall be Schedule40, high impact, nonconducting, selfextinguishing polyvinyl chloride (PVC) rigid nonmetallic conduit for direct underground burial.

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Couplings shall be PVC, socket type or thread on one end and socket type on the other end as required for the particular application.

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Terminal adapters for adapting PVC conduit to boxes, threaded fittings, or metallic conduit system shall be PVC adapters with threads on one end and socket type on the other end.

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CABLES AND CONDUCTORS.-

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Cables.-

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Cables shall be ______.

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Conductors.-

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Conductors shall be stranded copper wire.

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Conductor insulation types unless otherwise shown or specified, shall be as follows:

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1. Conductors across hinges of control panel enclosures shall be TypeMTW.

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2. Conductors shall be type XHHW-2 in wet, underground, and outdoor locations.

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3. Conductors shall be type THHN in dry locations.

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Wire connections and devices.-

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Wire connections and devices shall be pressure or compression type, except that connectors for No.10 AWG and smaller conductors in dry locations may be preinsulated springpressure type.

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ELECTRICAL BOXES.-

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Outlet, device and junction boxes.-

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Unless otherwise shown or specified, boxes shall be galvanized steel boxes with knockouts and shall be the size and configuration best suited to the application indicated on the plans. Minimum size of outlet, receptacle, switch or junction boxes shall be 100mm square by 40mm deep, except that switch boxes for the installation of single switches and outlet boxes for flush-mounted light fixtures shall be 50mm by 75mm by 40mm deep.

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Multiple switches shall be installed in standard gang boxes, unless otherwise specified or shown on the plans.

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Cast metal boxes shall be cast iron boxes with threaded hubs and shall be of the size and configuration best suited to the application shown on the plans.

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Flush-mounted boxes shall have stainless steel covers, onemm thick. Cover screws shall be metal with finish to match cover finish.

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Unless otherwise shown or specified, surface-mounted boxes shall have galvanized steel covers with metal screws.

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Weatherproof junction boxes shall have cast metal covers with gaskets.

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Weatherproof switch and receptacle boxes shall have gasketed covers with gasketed hinged flaps to cover switches and receptacles.

Paras. 55, 56, and 57: Normally used in salt or chemical storage buildings. Delete if not required.

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Unless otherwise shown or specified, all PVC boxes shall be PVC boxes with hubs or equivalent means for conduit entry and shall be the size and configuration best suited to the application indicated on the plans. Minimum size of outlet, receptacle, switch or junction boxes shall be 100mm square by 40mm deep, except that switch boxes for the installation of single switches and outlet boxes for light fixtures shall be 50mm by 75mm by 40mm deep.

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All PVC junction boxes shall have PVC covers with gaskets.

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All PVC switch and receptacle boxes shall have gasketed covers with gasketed hinged flaps to cover switches and receptacles.

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Sectional device plates will not be permitted.

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Underground pull boxes.-

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Pull boxes shall be high density reinforced concrete box with ultraviolet inhibitor polyethylene etched face anchored in concrete and fiberglass cover with hold down bolts. The polyethylene and fiberglass material shall be fire resistant and show no appreciable change in physical properties with exposure to the weather. No.31/2 pull box shall be Brooks Products, No.31/2; Christy Concrete Products, N9; or equal. No.5 pull box shall be Brooks Products No.5; Christy Concrete Products, N30; or equal.

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Traffic rated pull boxes shall be high density reinforced concrete box with steel cover with hold down bolts and bonding strap. Pull box and cover shall be designed for H20 loading. No.31/2 pull box shall have inside dimensions of 270mm by 440mm and No.5 pull box shall have inside dimensions of 335mm by 610mm.

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RECEPTACLES AND SWITCHES.-

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Ground fault circuit interrupter receptacles, (GFCI).-

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Ground fault circuit interrupter receptacles shall be NEMA Type 520R, feedthrough type, ivory color, 3wire, 20ampere, 125volt AC, grounding type, specification grade, duplex receptacle with ground fault interruption. Receptacle shall detect and trip at current leakage of 5 milliamperes and shall have front mounted test and reset buttons.

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Duplex receptacles.-

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Duplex receptacles shall be NEMA Type 520R, 3wire, 20ampere, 125volt AC, safety grounding, ivory color, specification grade receptacle suitable for wiring with stranded conductors.

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Reel light receptacles.-

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Reel light receptacles shall be 3wire, 15ampere, 125volt AC, twistlock, grounding type, single, specification grade receptacle suitable for wiring with stranded conductors.

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Multi-outlet assemblies.-

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Multi-outlet assemblies shall be 3wire, 15ampere, 125volt AC, 800 mm long strip, grounding type receptacles spaced 150mm on center. The assembly shall be provided with the necessary entrance end fitting and blank end fitting.

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Welding receptacles.-

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Welding receptacles shall be surface-mounted, 600volt, 60ampere, ___wire, ___pole, circuit breaking, weather resistant, raintight receptacle with female interior assembly. The receptacle shall be complete with back box, angle adapter and spring door. The receptacle shall be grounded through extra pole and shell, and shall have crimp or solder type connections. A mating plug for the receptacle shall be provided.

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Snap switches.-

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Snap switches shall be 20ampere, 120/277volt AC, quiet type, specification grade, ivory color switch with silver cadmium alloy contacts. Switch shall be suitable for wiring with stranded conductors.

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Motion sensor wall switches.-

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Motion sensor wall switches shall be wall-mounted, 3wire, 1500watt incandescent or fluorescent, offautoon, passive infrared sensor switch with adjustable photocell override and time delay and shall operate on 120/277 volts. The sensor switch shall cover a minimum of 84square meters of floor area, be suitable for installation in a single gang box, and shall have a field of view of not less than 170 degrees. The time delay setting shall be adjustable from 30 seconds to 20 minutes, initially set at 5 minutes. Light level adjustment shall be adjustable from 215lux to 2153lux, initially set at 753lux.

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Motion sensor ceiling switches.-

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Motion sensor ceiling switches shall be ceiling-mounted, 3wire, 600watt incandescent or fluorescent, passive infrared sensor switch with adjustable time delay and shall operate on 120/277volts. The sensor switch shall be suitable for installation in a single gang box, and shall have a field of view of not less than 360 degrees. The time delay setting shall be adjustable from 30 seconds to 20 minutes, initially set at 5 minutes.

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Three-way toggle switches.-

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Three-way toggle switches shall be 20ampere, 120/277volt AC, quiet type, specification grade, ivory color switch with silver cadmium alloy contacts. Switch shall be suitable for wiring with stranded conductors.

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Four-way toggle switches.--

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Four-way switches shall be 20ampere, 120/277-volt AC, quite type, specification grade, ivory color switch with silver cadmium alloy contacts. Switch shall be suitable for wiring with stranded conductors.

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MISCELLANEOUS MATERIALS.-

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Warning Tape.-

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Warning tape shall be 100mm wide and contain the printed warning "CAUTION ELECTRICAL CONDUIT" in bold 19mm black letters at 760mm intervals on bright orange or yellow background. The printed warning shall be non-erasable when submerged under water and resistant to insects, acids, alkali, and other corrosive elements in the soil. The tape shall have a tensile strength of not less than 70kg per 100mm wide strip and shall have a minimum elongation of 700percent before breaking.

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Pull ropes.-

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Pull ropes shall be nylon or polypropylene with a minimum tensile strength of 225kg.

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Watertight conduit plugs.--

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Watertight conduit plugs shall be a hollow or solid stem expansion plugs complete with inner and outer white polypropylene compression plates and red thermoplastic rubber seal. Seal material shall be non-stick type rubber resistant to oils, salt, and alkaline substances normally available at the construction sites.

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Anchorage devices.-

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Anchorage devices shall be corrosion resistant, toggle bolts, wood screws, bolts, machine screws, studs, expansion shields, and expansion anchors and inserts.

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Electrical supporting devices.-

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Electrical supporting devices shall be one hole conduit clamps with clamp backs, hotdipped galvanized, malleable cast iron.

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Construction channel shall be 41mmx41mm, 2.66mm (12gage) galvanized steel channel with 13mm diameter bolt holes, 40mm on center in the base of the channel.

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Ground rod(s).-

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Ground rod(s) shall be a 19mm (minimum) galvanized or copper clad steel rod, 3meters long.

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Telephone outlet boxes.-

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Telephone outlet boxes shall be 102mm square boxes and plates with modular type telephone outlet. Boxes on stud walls shall have plaster ring.

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Plates for flush mounting outlets in finished room shall be Type430 stainless steel, onemm thick with satin finish.

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PART 3.- EXECUTION

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INSTALLATION.-

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Conduit, general.-Rigid steel conduit shall be used unless otherwise shown on the plans or specified in these special provisions.

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Electrical metallic tubing may be used in furred spaces and for exposed work indoors above the switch height.

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Unless otherwise specified or shown on the plans, flexible metal conduit shall be used to connect suspended lighting fixtures, motors, HVAC equipment, and other equipment subject to vibration in dry locations.

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Unless otherwise specified or shown on the plans, liquidtight flexible metal conduit shall be used to connect motors, HVAC equipment, and other equipment subject to vibration in wet locations.

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Rigid nonmetallic conduit shall be used at the locations shown on the plans for direct underground burial 762mm below grade. All risers and elbows through building floors shall be rigid steel.

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Conduit installation.-Conduit trade sizes are shown on the plans. No deviation from the conduit size shown on the plans will be permitted without written permission from the Engineer.

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Conduit shall be concealed unless otherwise shown on the plans.

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