Process Flow Chart
PRODUCT DESCRIPTION: /
PROCESS FLOW CHART
/ DATE:VERIFICATION: ______
PAGE: _1_ OF __
PREPARED BY:
PHASE / PRODUCTION / TRANSPOR-TATION / STORAGE / INSPECTION / DESCRIPTION OF ACTIVITIES / POSITION# / KEY PRODUCT CHARACTERISTIC / POSITION# / KEY INSPECTION CHARACTERISTIC
1
2
3
4
5
6
7
8
9
10 / STORAGE – 8.0mm X0.7mm SPECIAL 07 TUBE
MOVE FOR CUTTING
CUT TO LENGTH
INSPECTION:
CHECK LENGTH AND SHAPE OF FREE ISSUE TUBE
MOVE FOR DEBURRING PROCESS
HAND DEBURR ONE END ONLY
CHECK 1-st 5 OFF, THEN 100% VISUAL
MOVE FOR WASHING
HOT WASH DEGREASE
MOVE FOR END FORMING PROCESS / CUT LENGTH, OVALITY
CUTTING BURRS MUST BE REMOVED
PARTS MUST BE FREE FROM GREASE AND CONTAMINATION / MACHINE SETTING,
TOOL WEAR AND
MAINTENANCE
WATER TEMPERATURE
DEGREASER CONCENTRATION
PRODUCT NUMBER: BM000234AAC00
PRODUCT DESCRIPTION: ENGINE CONNECTOR /
PROCESS FLOW CHART
/ DATE: 14/05/07VERIFICATION: ______
PAGE: _2_ OF _4_
PREPARED BY: DAVID HILL
PHASE / PRODUCTION / TRANSPORTATION / STORAGE / INSPECTION / DESCRIPTION OF ACTIVITIES / POSITION / KEY PRODUCT CHARACTERISTIC / POSITION / KEY INSPECTION CHARACTERISTIC
11
12
13
14
15
16
17
18 / FORM END A USING WET 1741
INSPECTION:
CHECK 1-st OFF, THEN AT 15 MINUTE INTERVALS O/D AND THICKNESS
100% VISUAL FOR SPLITS AND FORM
MOVE FOR WASHING
HOT WASH DEGREASE
MOVE FOR END FORMING PROCESS
FORM END B USING WET 1973
INSPECTION:
CHECK 1-st 5 OFF, THEN AT 15 MINUTE INTERVALS O/D AND THICKNESS
100% VISUAL FOR SPLITS AND FORM
MOVE FOR WASHING / END-FORM SHAPE AND DIMENSIONS
PARTS MUST BE FREE FROM GREASE AND CONTAMINATION
END-FORM SHAPE AND DIMENSIONS / BASE SURFACE,
MACHINE SETTING,
TOOL WEAR AND MAINTENANCE
WATER TEMPERATURE, DEGREASER CONCENTRATION
BASE SURFACE,
MACHINE SETTING,
TOOL WEAR AND MAINTENANCE
PRODUCT NUMBER: BM000234AAC00
PRODUCT DESCRIPTION: ENGINE CONNECTOR /
PROCESS FLOW CHART
/ DATE: 14/05/07VERIFICATION: ______
PAGE: _3_ OF _4_
PREPARED BY: DAVID HILL
PHASE / PRODUCTION / TRANSPORTATION / STORAGE / INSPECTION / DESCRIPTION OF ACTIVITIES / POSITION / KEY PRODUCT CHARACTERISTIC / POSITION / KEY INSPECTION CHARACTERISTIC
19
20
21
22
23
24
25
26 / HOT WASH DEGREASE
MOVE FOR BURNISHING PROCESS
BURNISH END A USING WET 1973
INSPECTION:
CHECK 1-st 5 OFF, THEN 100% VISUAL
TRANSPORT FOR SUB CON PLATING PROCESS
SUB CON PLATING
TRANSPORT FOR FINAL INSPECTION AND PACKAGING
FINAL INSPECTION AND PACKAGING.
CHECK 100% VISUAL FOR FINISH, DAMAGE, LABELS AND QUANTITY / PARTS MUST BE FREE FROM GREASE AND CONTAMINATION
END FORM SURFACE FINISH
PLATING SPECIFICATION
END FORM CHARACTERISTIC, DIMENSIONS, APPEARANCE / WATER TEMPERATURE, DEGREASER CONCENTRATION
BASE SURFACE,
MACHINE SETTING,
TOOL WEAR AND MAINTENANCE
PRODUCT NUMBER: BM000234AAC00
PRODUCT DESCRIPTION: ENGINE CONNECTOR /
PROCESS FLOW CHART
/ DATE: 14/05/07VERIFICATION: ______
PAGE: _4_ OF _4_
PREPARED BY: DAVID HILL
PHASE / PRODUCTION / TRANSPORTATION / STORAGE / INSPECTION / DESCRIPTION OF ACTIVITIES / POSITION / KEY PRODUCT CHARACTERISTIC / POSITION / KEY INSPECTION CHARACTERISTIC
27
28
29 / MOVE TO STORAGE AREA
STORAGE – PRODUCT READY TO BE DISPATCHED
TRANSPORTATION TO CUSTOMER