History of Naksan
NAKSAN
NAKSAN is holding company
that produce and market plastic
package
Address:1.Organize Sanayi Bölgesi 18,
Cadde NO 13
27120 Gaziantep, Türkiye
phone:(+90 342) 337 37 37
Fax:(+90 342) 337 13 20
(+90 342) 337 26 20
Web:
E-mail:
HISTORY OF NAKSAN
The Nakiboglu family, entered into trade in 1940's with a store founded to sell "almost everything" from small items of hardware to houseware as todays modern department stores. Selling PE film, Greenhouse Covers and plastic bags in the same store during 1960's, when the plastic sector began to widen in Turkey also, took the family in this field of industry where they focused all their attention on and investments in this sector
The family started a wide marketing and distribution facility ,which brought increasing damand towards the plastic products and thus founded NAKSAN in 1979,with extrusions and one bag _making machine .
NAKSAN is now the leader company of the group , which has been growing consistently and has soon become one of the largest 500 Turkish industrial organization since 1995.Since then with its successful management and innovative conception ,NAKSAN today with a capacity of 100,000 tons per annum and more than 1000 employees and its strong financial structure has achieved to become a world -wid known company exporting to over 40 countries.
Managers and more than 1000 employees of Naksan have shared the responsibilities and team spirit.We have aimed to present product s and services of iniversal quality and high standards and thus to become the symbol of reliability , consistency and esteem for our customers, vendors and for all the organizations we cooperate with.
We have been trying to implement and adopt the recent developments in the global market with a good timing .Until now we have not avoided any sacrifice for development .
From the very first day we have paid attention to act on listening to the needs of our customers .No matter the size of the customers we have been trying to provide the same perception of their needs for quality and services .
In the long run the contributions of our customer oriented structure focusing on values of people , has shown us the benefits to become much more committed to this concept.
With its professional and creative staff , NAKSAN can provide all pre-printing services such as photo shooting ,graphical or photographic designs, film posing ,chromaline and plate engraving within its reproduction and graphics department equipped with latest technology like, DUPONT, AGFA , APPLE -MACINTOSH ART -PRO, NEXUS systems.Having the latest technologies in this field increases our flexibility and capabilities .
Naksan has included three different company firms which are NAKSAN PLASTİC INCORPORATED COMPANY, NAKSAN CHEMİSTRY INCORPORATED COMPANY and NAKSAN COLLECTİF COORPORATION .All of them have established total 100,000 m2 area .20,000 m2 of an area is opening and 80,000 m2 of an area is closing .
In 2004,according to the İstanbul Industry Associations has given istatistical knowledge ,Naksan Plastics & Commerce has been 288.row between industrial firms with having 109.738.237.000 TL ~74.000.000 USD negotiable .
PURPOSE AND SCOPE OF THE ENGINEERING PRACTICE
The aim of summer practice is to maket he student get familiar with the organization in which he/she is kikely to take part in after graduation .Particularly ME 399 Summer Practice fort he junior students sends the to be mechanical engineer into the kitchen where materils are melted , cut , formed and prepared for service.
Engineering is largely problem solving and mechanical engineering is no exception. Five steps in problem solving are maybe defining the problem , analysing , modelling , synthetizing and developing a solution. Last four are entirely used - even with simplifications – during school work but the first one simply belongs to the teachers or the authors of the books. Factory work introduces the engineering student to the real world and the actual problems which engineers usually encounter with. It forces him/her to define the problem , prepare a real-life-solution and execute it. With this property , it is rather attempt to get used to use the practical and applied aspects of mechanical engineering in accordance with the theoretical background acquired at school. From a point of view it can be identified as a reinforcement and improvement of the previously completed coursework , especially ME101, ME 201 , ME 203 and ME 223 , and a heating-up for the sophomore year courses all of which actually define the engineering study. It is also a means to get familiar with the human relations - from bottom to top – which is the key to manage people.Lastly , as a rule , summer practise obviously clarifies the doubts which are sure to appear in mind and first of which is : “ What does an engineer actually do?” . And maybe determines the field and the kind of business the student will want to make further study on.
With these objectives , ME 399 concentrates on the factory as a production centre. For a clear understanding of the fundementals of manufacturing , it leaves aside the administrative and organizational units until another summer practise and focuses on the production units.
In this report the units in which actual manufacturing is carried on . A brief description of these units are given and the functions are studied. Machines ,machine tools and their functions in the factory are explained along with some of the products they manufacture.
PRODUCTION METHODS
EXTRUSION
Blown and Cast extrusion of PE and PP film ,are the first stage of our production where the polymer is melted and then cooled to become a film .At this stage ,the polymer is in granules is given its basic physical characteristics(Thermal ,Optical,Mechnical ,Size ,Colour) with the right formula with respect to the requirements of the product it is meant to be .The extrusion is made on mono or coex ,(up to 7 layers )extruders with the required sizes (width from 2 cm to 12 meters ,thickness from 6 microns to 2000 microns ).
NAKSAN ,which employes a vast range of extrusion machines , has a capacity of 350 tons / day,
PRINTING
NAKSAN, employs also the latest flexo printing machines 8 coloured central impression ASTRAFLEX and NOVOFLEX of Germany's world wide famous Windmöller & Hölscher. The flexo printing technique has developed very well and has reached to the quality of offset and tiffdruck printing technique in terms of visual quality. Moreover the minimized set up time of the printing units is giving us the advantage of being able to execute our orders sooner and therefore sooner.
LAMINATON
Lamination is another method for producing a material with required structure by forming out layered film from films of different features. In order to produce films with visual protection, strong permeability, printed or non-printed Aluminum, Polyethylene, BOPP and CPP are laminated into each other. At this stage, NAKSAN can carry out chemical lamination by glue with two components solventless that is in accordance with the food regulation. In addition to the advantage of PE and CPP extrusion lines, lamination serves to combine PE/PE PACKAGING FILMS FOR DETERGENTS and BOPP/CPP Pasta packages.
CONVERTING
In this section, film rolls are processed in the slitting and bag making units that have the latest technology, and becomes hundreds of final products such as diaper bags, bread bags, freezer bags, garbage bags, Soft Loop Handle, Reinforced Patch Handle and Vest Style Carrier bags. Our products, which are packed after this process, are transferred to our product warehouse to be stocked ready for shipment.
REPRODUCTION
Production in high standards requires continuous control and R&D studies. For this reason NAKSAN, has adopted continuous development and productivity as its principle. NAKSAN as one of the market leader in its field has not avoided any feasible investment required and expected with respect to this principle. Today, with a team of expert engineers and laboratory staff and with its testing and experiment instruments of advanced technology, quality is not just a word in NAKSAN.
EXPORT
The company , which has gained an important market share and accumulation of knowledge in the local market , has increased its attention foreign markets.With the joining of 3rd generation family members in the management , the company started concentrating on exports and focusing on world markets . The company has entered into a striking performance process with its young and dynamic staff, especially between 1999 and 2002 ,export increased by 1800%..
FINANCIAL STRUCTURE
Despite the three big economical crises which have taken place in Turkey and narrowing local and foreign markets NAKSAN has achieved to preserve its healthy growth and financial stability by moving to production of speciality products where It increased its market share both within the country and in foreign countries.
MISSIONS & RESPONSIBILITIES OF NAKSAN ORGANIZATION
The Management Committee Chief: controls and arrangment all activity of company.guide the selling ,finance ,accounting activities of organization .
The Management Committee Chief Assistant :responsible all developments of personnal and production activities .
The Manager of Building and Real Estate : to pay attention on buildig activities of company and control it
The Manager of Project and Investment : manage the activity about future project and investment that company has long time
The Manger of Selling : provide production that well known by the inside and outside market sector .
The Manager ofAccounting : follows all customer's current bill , bank bill ,monetary activities ..
The Manager of Finance : control and follow to be coming and going money order .responsibility all foreign currency ,tax revenue ,..
The Manager of Marketting: responsible of marketing activities and coming orders ,seasonal orders which selling increase or decrease range
The Manager of Factory : plans administrating production flowing ,is interested in all step from ordered stage to forward to the customer .
The Manager of Press-Cast: plans production flow of the raw material that order comes until goods goes to the customer ,markets.
The Manager of Production Planning : persuits all production flowing on the raw material .Prevents the delay of customer order's.
The Manager of Human Resources: organize all function about human ,worker ,managarial worker and technical staff member in factory
The Manager of Personnal: responsible all activity about worker.ie irregular attendance ,their salary , advance salary…
The Superıor of Managerial:implements the all judgement and project relevent in factor .
The Manager of Quality Insurance _Enterprise : responsible carrying out occupation connection with qulity insurance on product that is produced .provide the much yield .
The Manager of Buying: responsible of busines occupation relevant on buying.
The Manager of Information and Transaction : search the new information tecknology that provide to factory facility in working .
The Manager of Foreign Exchange : responsible all activity about export &import in factory .
PRODUCTION SYSTEM
- Machines: as a fundamantal inputs
*the machines mark and the number of machines informations are given appendix 1
- Power: as a fundamental inputs.
- Labour: as a fundamental inputs.Naksan have had almost 1500 worker .1200 of this number have worked in pruduction area. Remaning of worker heve worked in managerial office.
- Palatte
- Internal Packaging
- Sack
- Thread
- Label or sticker
- External packaging
- Nylon with balloon
- Parcel band
- Bobbin : films are covered on the bobbin
- Paint : pruduction or goods are painted any wanted colours
- Box : it makes easy to transporation
- Strech film
Many members makes much profit in production system .Hence , the Naksan go towards this member implementation. This factors are participated in Naksan Qualıty Values;
Here Qualty Values :
1-Additivity
2- Solition focus
3- Confidence
4-Difference
5-Responsibility
The all production planning that is in Naksan is given below .
Input : required process planning for production .
Source : machine , raw material ,some methods an documantation .
Output: iplements the process planning as right and productivity while goods are produced.
Period of measurement and control : control the all processes step by step and continous improve .
Goal: constitude standard .
Reference documantation . Activity follow programmes (FTP)
There are many important factor when the firm decide that when ,what, how much it is produced .
These are;
Time of the order that is produced.
Amount of the order that is wanted by customer.
Time of the orders that are immediate goods must be produced quickly
Properties of the orders that are wanted by customer and must be known how much time are required this process.
Activity Follow programmes research and record all depertmant activity detail step by step.All activity times and production times are showed by the programmes.
There are many documantation that are used the production planning and production activities between the worker and engineerings.These are;
Attraction command documents
Press comand documents
Cutting command documents
The knowledge on the customer's orders is transferred this documents paper.
When the time of any customer 's order are taken formens take this document from production planning qualified and transmit to the machines 's workers and production is begined
*attraction and press document is added to appendix 2
The NAKSAN 's capacity is limited that with many factors are very important for company.These are ;
Customer's Demand : It is very important that the volume of the customer demand can be forcasted on break even points according to the internal and external market .
Condition of Market : Packaging ' cost and capacity situation that any amounts are required .
Competition Environment : Volume of the selling that the competition firms
have .
Firm's Capital Situation : This firms ' production capacity is bounded it's capitals. Needs of the plastic of the external and internal market is independent .So it produces as it's capital.
Generally ; Naksan Plastic have worked whole capacity .But capacity is to become rough sometimes
Basically
Between June - january - February , it works 80% of capacity
Between january -April- May , it works 90-100% of capacity .
The decrease of the selling of the shrink in winter because of the decrease of the drinking and decrease of the tent .
Naksan Plastic produced approximately 55 000 tone in 2002.Then , in 2003 ,it is production rate is increased with 20% .So it reachs 65 000 tone .it is forcasted that will be 75 000 tone in 2004 .
Price of the production and amount of the production have increased for three years . by 20% ..Hence the new machines and much raw material are bought .
Rought of the petroleum price in the world market efficient the firm's decision .
Genarally ;some of the raw material is taken from PETKİM.So the firm's decides price of plastic according to the PETKİM raw material' s price .
attraction and press document is added to appendix 2
DATAPROCESSİNG CENTER
Used software , the properties of software and used area in NAKSAN .
ACTIVITY FOLLOW PROGRAMMES : for all process planning and control from taking any customer 's order s to transformation it .
Briefly; many process are done by this programmes (AFP)
1-System Management
2-Production Planning
3-Production
4-Envanter Planing
5-Transmit
6-Quality Control
UNITY: It is an assistant of production planning ..It provides information that gives about how much raw naterial is used , when this process is finished and goes ,also gives information about price of goods.
MS OFFICE: It provides istatistical control that many process are done by the firm's worker and personnal and is used internal comminication and share general documantation .
GOUGE PROFILE ANALYSER :measure the micron distribution of films.
SERIES IX:is used in Quality Control works
LINK : controls personnal exit and entrance to the firm work time .Also it evaluation of the personnal' performance
USED COMPUTER EQUIPMENT IN NAKSAN PLASTIC
As server , 15 computer is used in NAKSAN.Every server has 200 GB HD and 4GB RAM .
Al computer have a connection with Internet .The use of some computer isn't permission by the manager .Only it is active internal comminication Data Processing Center responsible all equipment related to computer and set up ,establish..
RAW MATERIALS
Raw materials are used that are called AYPE ,LDPE , LLDPE, HDPE , Polyethylen (PE) , Polypropylene (PP) ,cyristal clear polystyrene (PS) ,High Impact Polystyrene (HIPS). e.t.c in NAKSAN . So plastics are made of this materials .
Plastics are organic ,man -made materials .The components that determine their technological and physical behaviour are polymers, which are characterized by long chains of repated '' monomeric'' units.Polymers used in plastics were originally obtained by the chemical modification of organic natural products but are nowdays mainly produced by the polymerization of relatively simple compounds (monomer) derived from the petrochemical industry.
Plastic is a material that contains as an essential ingredient one or more organic polymeric substances of hihg molecular weight . It is solid in its finished state and , at some stage in its manufacture or processing into finished articles can be schaped by flow.