Turning

Hardinge Super-Precision®

Quest GT 27 Turning Center

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TURNING MILLING GRINDING WORKHOLDING

www.hardinge.com

Machine Summary and Quotation

Thank you for taking the time to discuss your machine requirements. After reviewing your needs, we are pleased to present the Super Precision Hardinge QUEST® GT 27 Turning Center as a solution to your machining requirements.

The Super-Precision® QUEST GT 27 lathe is designed and built by Hardinge to offer high-precision machining, very fast cycle times and maximum part production. The machine is configured with the Hardinge collet-ready spindle and quick-change top plate design for fast job changeovers.

The QUEST GT 27 is designed for quick changeover with interchangeable tool top plates. Pre-tooled top plates can be quickly interchanged in less than a minute for a new part or family of parts within .0002” repeatability. Repeat jobs typically save 50% to 80% (or more) on setup time.

Included Features

• .000010” / .00010mm Resolution Control • Custom Macro B

• 5C Collet/Chuck ready spindle (16C big-bore optional) • Rigid tapping

• HARCRETE® polymer composite base • Dynamic balanced spindle and drive motor

• PCMCIA flash card slot • Laser and Ball Bar tested

• SP certification • Run time/parts counter

• Bright LED work light • Maintenance Kit (Grease & Grease Gun)
• Headwall Coolant • Round Gage Bar

• Tooling Height Gauge • Three-Position Stack Light

• Full Machine Documentation

“No tool holders are provided as standard equipment with this machine – these must be purchased separately. We offer an extensive line of high-quality tool holders. Please consult with your sales representative for a complete list.”

Machine Options

Machine Configurations QUEST GT 27 LIST PRICE

QUEST GT 27 Standard

QUEST GT 27 Big Bore – 1 5/8” A2-5 16 C Spindle Option

(caution must be used with robot applications)

Top Plate

Interchangeable GT Top Plate – Dovetail design Standard Included

Additional Standard Length Interchangeable Option

Short Length Interchangeable Top Plate Option

(used with end working live tool block)

Machine Options

C-Axis Contour Milling Option

Note: When C axis is selected also can choose

Polar interpolation

Helical interpolation

Cylindrical interpolation

Air Blast System (Includes dual check safety) Option

Tool Touch Probe Option

Auto Door (REQUIRES ELECTRICAL KIT, 2500/IO MODULE Option
GG 00032782500INS)

Parts Catcher

Standard Parts Removal System (includes dual check safety) Option

Parts Removal for Big Bore Option

Chip Management

Thru Spindle Coolant Main (requires 125 psi coolant pump) Option

Thru Spindle Coolant Main Big Bore Option

Higher Pressure Coolant Pump, 125 PSI Option

Turbo Microfine Chip Conveyor Option

Chip Conveyor Option

Chip Conveyor Interface Option

Additional I/O & M-Code’s

Electrical Kit 2500/IO Module, Includes 6 spare M Codes Option

Automation

Automation quotes available through the Turnkey Department.

Robot Interface (requires electrical kit I/O 3) Option

(spare m-codes not available with robot)

Other Accessories

Collet Closer Foot Switch (one pedal) Option


Machine Options cont.

Barfeeds

Barfeed Interface Option

Hardinge 5C Spindle Liner Kit – 2 spacers, 3 Bushings, 1 Cap Option

Hardinge Spindle Liner Bushing – 3 Bushings required for each bar size Option

Hardinge Big Bore Spindle Liner Kit – 2 Spacers, 3 Bushings, 1 Cap Option

Big-bore Spindle Liner Bushing – 3 Bushings required for each bar size Option

Automatic Machine Power Down Used with magazine bar feeds Option

Transformers

230/460 Volt Isolation Transformer (35 KVA) Option

32i-T Control Options

External Ethernet Plug Option

Part Program Storage – 125KB Option

Part Program Storage – 256KB Option

Part Program Storage – 512KB Option

Part Program Storage – 1MB Option

Part Program Storage – 2MB Option

Registered Program Expansion from 63 (std) to 1000 Option

Thread Cutting Cycle Retract Option

Additional Custom Macro Variables Option

Workpiece Coordinate System Option

Tool offsets 200 pairs Option

Tool offsets 400 pairs Option

French/German Language Display Option

Italian Language Display Option

Chinese Language Display Option

Prices listed in USD


Machine Specifications

Swing Diameter

Over Way Cover (Max.) 11.760" (298.7mm)

Over Tooling Top Plate (Max.) 2.654" (67.4mm)

Work Capacities

Maximum Bar Capacity 1.062" (27mm)

Chuck Size 4” (1.01mm)

Chuck Gripping Capacity 3.80” (96.0mm)

Spindle

Spindle Configuration ANSI A2-4

Round 5C Collet (Through Capacity) 1.062" (27mm)

5C Step Chuck (Gripping Capacity) 4.0" (101.6mm)

4"/100mm Sure-Grip® Power
Jaw Chuck (Gripping Capacity) 3.80" (96.0mm)

Power Rating – 15-Min. 10hp (7.5kW)

Continuous 7.5hp (5.6kW)

Speed Range (1-rpm Steps)—Standard 80 to 8,000 rpm

Spindle Orient—Standard One-Degree

Collet Closer Stroke .5" (12.7mm)

Hang Weight with Device and Part (Max.) 75lb/34kg

Spindle Centerline Height 41.25" (1048mm)

Operator's Reach to Spindle 22" (559mm)

Spindle Face to Top Plate Distance (Max.) 11.259" (286.0mm)

Spindle Option Big Bore

Spindle Configuration ANSI A2-5

16C Step Chuck (Gripping Capacity) 4.0" (101.6mm)

4"/100mm Sure-Grip® Power
Jaw Chuck (Gripping Capacity) 3.80" (96.0mm)

Power Rating – 15-Min. 10hp (7.5kW)

Continuous 7.5hp (5.6kW)

Speed Range (1-rpm Steps)—Standard 50 to 5,000 rpm

Spindle Orient—Standard One-Degree

Collet Closer Stroke .5" (12.7mm)

Hang Weight with Device and Part (Max.) 75lb (34kg)

Spindle Centerline Height 41.25" (1048mm)

Operator's Reach to Spindle 22" (559mm)

Spindle Face to Top Plate Distance (Max.) 11.259" (286.0mm)

Travels and Feedrates

Maximum X-Axis Travel 11.968" (304.0mm)

Maximum Z-Axis Travel 11.062" (281.0mm)

Maximum Z-Axis Thrust 750 lbs. (1,000NM)

X-Axis Rapid Traverse Rates 708-ipm (18m/min)

Z-Axis Rapid Traverse Rates 945-ipm (24m/min)

Turret Top Plates

Square Shank Tool Size (Max.) 1⁄2” (12mm)

Round Shank Tool Size (Max.) 3⁄4” (20mm)

Parts Catcher—Option

Workpiece Length (Max.) 3" (76.2mm)

Machine Specifications cont.

Coolant Facilities

Coolant Capacity 20 gallon (76 liter)

Accuracy and Surface Finish Specifications

Overall Axis Repeatability (X, Z) .000050" (1.27 micron)

Part Surface Finish 5C 8 micro-inch (.20 micron)

Part Surface Finish 16C 12 micro-inch (.30 micron)

Part Roundness 5C .000015" (.40 micron)

Part Roundness 16C .000025” (.63 micron)

Total Variation on Diameter .0002" (5 micron)

Power Requirements (Standard Configuration)

Maximum KVA Rating 26 Kva

Volts/Full Load Amps 12/13 Kva

200/230 volts / 32 FLA

Phase/Hertz 3-phase/50-60 Hz

Miscellaneous

Program Resolution .000010" (.0001mm)

Machine Lubrication

Machine Communication RS-232-C

Machine Length (w/chip pan) 77.00” (1956mm)

Machine Length (w/chip conveyor) 117.80” (2992mm)

Machine Depth 58.63” (1489mm)

Machine Height 64.10” (1628mm)

Machine Weight 4500 lbs (2040kg)

Approx. Shipping Weight 5230 lbs (2370kg)

Air Requirement 70 - 90 psi (5-6 scfm)

Inspected to ISO 230-2 standard. Actual results may be greater or less than those listed due to a number of factors including but not limited to speeds, feeds, tooling, machine maintenance, coolant material, ambient temperature and type of machine foundation.

All features, benefits and specifications are subject to change. Hardinge Inc. is not responsible for any typographical errors, omissions or misprints.


Hardinge Fanuc 32i CNC Control

General

·  Two Interpolating Axes

·  Programmable Resolution—.000010”/.00010mm

·  Tool Offset Capability—.000010”/.00010mm

·  Inch/Metric Data Selection by G-Code

·  160 Meters Part Program Storage

¡  Part Program Storage (320, 640 or 1,280 meters total)

Programming Functions

·  Absolute/Incremental Programming

·  Additional Tool Offsets (32 pair total)

·  Additional Custom Macro Variables

·  Auto Coordinate System Setting

·  Auto Acceleration/Deceleration

·  Background Editing

·  Canned Cycles (Drilling)

·  Chamfer/Corner Rounding

·  Constant Surface Speed Programming

·  Continual Thread Cutting

·  Coordinate System Setting (G50)

·  Custom Macro B

·  Decimal Point Programming

·  Diameter/Radius Programming

·  Extended Part Program Edit (copy/paste)

·  External Workpiece Number Search

·  Hardinge Safe Start Format

·  Input of Offset Values by (G10)

·  Interpolation (Linear/Circular)

·  Multiple Repetitive Cycles I (Turning)

·  Multiple Repetitive Cycles II (Pocketing)

·  Program Number Search

·  Reference Point Return

·  Registered Part Program (63 total)

¡  Registered Part Program (125 or 200 total)

¡  Part Program Exp (increases programs to 1000)

·  Rigid Tapping

·  Sequence Number Search

·  Single Block Operation

·  Stored Stroke Check

·  Thread, Synchronous Cutting

·  Tool Life Management

·  Tool Nose Radius Compensation

·  Variable Lead Thread Cutting

Data Input/Output

·  MDI (Manual Data Input) Operation

·  Reader/Punch Interface
(RS-232 Software/Hardware)

Operation

·  Block Delete

·  Dry Run

·  Dwell Time

·  Emergency Stop

·  Feed Hold

·  Feedrate Override (0 to 150%)

·  Incremental Jog

·  Jog Feed

·  Machine Lock

·  Manual Pulse Generator (MPG Handwheel)

·  On-Screen Spindle & Axis Load Meters

·  Option Stop

·  Rapid Traverse Override (Low-25-50-100%)

·  Spindle Speed and T-Code Displays on All Screens

·  Tool Geometry and Tool Wear Offsets (32 pair each)

·  Spindle Orientation

·  2nd Auxiliary Function

Miscellaneous

·  Actual Cutting Speed Display

·  Alarm Display

¡  C-Axis with Polar and Linear Interpolation

·  Clock Function

·  Graphic Display

·  English Color LCD Display with Full Keyboard

¡  French/German/Italian/Spanish Language

·  Ethernet Card

·  Flash Card Capability PCMICA

·  Ladder Diagram Display

·  Mechanical Run Meter

·  On-Screen “HELP” Functions for Alarms

¡  One-Degree Spindle Orient

·  Program Protect

·  Run Time Parts Counter

·  Self-Diagnostic Function

·  Standard

¡  Optional

QUEST GT 27 Floor Plan


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