Turning
Hardinge Super-Precision®
Quest GT 27 Turning Center
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TURNING MILLING GRINDING WORKHOLDING
www.hardinge.com
Machine Summary and Quotation
Thank you for taking the time to discuss your machine requirements. After reviewing your needs, we are pleased to present the Super Precision Hardinge QUEST® GT 27 Turning Center as a solution to your machining requirements.
The Super-Precision® QUEST GT 27 lathe is designed and built by Hardinge to offer high-precision machining, very fast cycle times and maximum part production. The machine is configured with the Hardinge collet-ready spindle and quick-change top plate design for fast job changeovers.
The QUEST GT 27 is designed for quick changeover with interchangeable tool top plates. Pre-tooled top plates can be quickly interchanged in less than a minute for a new part or family of parts within .0002” repeatability. Repeat jobs typically save 50% to 80% (or more) on setup time.
Included Features
• .000010” / .00010mm Resolution Control • Custom Macro B
• 5C Collet/Chuck ready spindle (16C big-bore optional) • Rigid tapping
• HARCRETE® polymer composite base • Dynamic balanced spindle and drive motor
• PCMCIA flash card slot • Laser and Ball Bar tested
• SP certification • Run time/parts counter
• Bright LED work light • Maintenance Kit (Grease & Grease Gun)
• Headwall Coolant • Round Gage Bar
• Tooling Height Gauge • Three-Position Stack Light
• Full Machine Documentation
“No tool holders are provided as standard equipment with this machine – these must be purchased separately. We offer an extensive line of high-quality tool holders. Please consult with your sales representative for a complete list.”
Machine Options
Machine Configurations QUEST GT 27 LIST PRICE
QUEST GT 27 Standard
QUEST GT 27 Big Bore – 1 5/8” A2-5 16 C Spindle Option
(caution must be used with robot applications)
Top Plate
Interchangeable GT Top Plate – Dovetail design Standard Included
Additional Standard Length Interchangeable Option
Short Length Interchangeable Top Plate Option
(used with end working live tool block)
Machine Options
C-Axis Contour Milling Option
Note: When C axis is selected also can choose
Polar interpolation
Helical interpolation
Cylindrical interpolation
Air Blast System (Includes dual check safety) Option
Tool Touch Probe Option
Auto Door (REQUIRES ELECTRICAL KIT, 2500/IO MODULE Option
GG 00032782500INS)
Parts Catcher
Standard Parts Removal System (includes dual check safety) Option
Parts Removal for Big Bore Option
Chip Management
Thru Spindle Coolant Main (requires 125 psi coolant pump) Option
Thru Spindle Coolant Main Big Bore Option
Higher Pressure Coolant Pump, 125 PSI Option
Turbo Microfine Chip Conveyor Option
Chip Conveyor Option
Chip Conveyor Interface Option
Additional I/O & M-Code’s
Electrical Kit 2500/IO Module, Includes 6 spare M Codes Option
Automation
Automation quotes available through the Turnkey Department.
Robot Interface (requires electrical kit I/O 3) Option
(spare m-codes not available with robot)
Other Accessories
Collet Closer Foot Switch (one pedal) Option
Machine Options cont.
Barfeeds
Barfeed Interface Option
Hardinge 5C Spindle Liner Kit – 2 spacers, 3 Bushings, 1 Cap Option
Hardinge Spindle Liner Bushing – 3 Bushings required for each bar size Option
Hardinge Big Bore Spindle Liner Kit – 2 Spacers, 3 Bushings, 1 Cap Option
Big-bore Spindle Liner Bushing – 3 Bushings required for each bar size Option
Automatic Machine Power Down Used with magazine bar feeds Option
Transformers
230/460 Volt Isolation Transformer (35 KVA) Option
32i-T Control Options
External Ethernet Plug Option
Part Program Storage – 125KB Option
Part Program Storage – 256KB Option
Part Program Storage – 512KB Option
Part Program Storage – 1MB Option
Part Program Storage – 2MB Option
Registered Program Expansion from 63 (std) to 1000 Option
Thread Cutting Cycle Retract Option
Additional Custom Macro Variables Option
Workpiece Coordinate System Option
Tool offsets 200 pairs Option
Tool offsets 400 pairs Option
French/German Language Display Option
Italian Language Display Option
Chinese Language Display Option
Prices listed in USD
Machine Specifications
Swing Diameter
Over Way Cover (Max.) 11.760" (298.7mm)
Over Tooling Top Plate (Max.) 2.654" (67.4mm)
Work Capacities
Maximum Bar Capacity 1.062" (27mm)
Chuck Size 4” (1.01mm)
Chuck Gripping Capacity 3.80” (96.0mm)
Spindle
Spindle Configuration ANSI A2-4
Round 5C Collet (Through Capacity) 1.062" (27mm)
5C Step Chuck (Gripping Capacity) 4.0" (101.6mm)
4"/100mm Sure-Grip® Power
Jaw Chuck (Gripping Capacity) 3.80" (96.0mm)
Power Rating – 15-Min. 10hp (7.5kW)
Continuous 7.5hp (5.6kW)
Speed Range (1-rpm Steps)—Standard 80 to 8,000 rpm
Spindle Orient—Standard One-Degree
Collet Closer Stroke .5" (12.7mm)
Hang Weight with Device and Part (Max.) 75lb/34kg
Spindle Centerline Height 41.25" (1048mm)
Operator's Reach to Spindle 22" (559mm)
Spindle Face to Top Plate Distance (Max.) 11.259" (286.0mm)
Spindle Option Big Bore
Spindle Configuration ANSI A2-5
16C Step Chuck (Gripping Capacity) 4.0" (101.6mm)
4"/100mm Sure-Grip® Power
Jaw Chuck (Gripping Capacity) 3.80" (96.0mm)
Power Rating – 15-Min. 10hp (7.5kW)
Continuous 7.5hp (5.6kW)
Speed Range (1-rpm Steps)—Standard 50 to 5,000 rpm
Spindle Orient—Standard One-Degree
Collet Closer Stroke .5" (12.7mm)
Hang Weight with Device and Part (Max.) 75lb (34kg)
Spindle Centerline Height 41.25" (1048mm)
Operator's Reach to Spindle 22" (559mm)
Spindle Face to Top Plate Distance (Max.) 11.259" (286.0mm)
Travels and Feedrates
Maximum X-Axis Travel 11.968" (304.0mm)
Maximum Z-Axis Travel 11.062" (281.0mm)
Maximum Z-Axis Thrust 750 lbs. (1,000NM)
X-Axis Rapid Traverse Rates 708-ipm (18m/min)
Z-Axis Rapid Traverse Rates 945-ipm (24m/min)
Turret Top Plates
Square Shank Tool Size (Max.) 1⁄2” (12mm)
Round Shank Tool Size (Max.) 3⁄4” (20mm)
Parts Catcher—Option
Workpiece Length (Max.) 3" (76.2mm)
Machine Specifications cont.
Coolant Facilities
Coolant Capacity 20 gallon (76 liter)
Accuracy and Surface Finish Specifications
Overall Axis Repeatability (X, Z) .000050" (1.27 micron)
Part Surface Finish 5C 8 micro-inch (.20 micron)
Part Surface Finish 16C 12 micro-inch (.30 micron)
Part Roundness 5C .000015" (.40 micron)
Part Roundness 16C .000025” (.63 micron)
Total Variation on Diameter .0002" (5 micron)
Power Requirements (Standard Configuration)
Maximum KVA Rating 26 Kva
Volts/Full Load Amps 12/13 Kva
200/230 volts / 32 FLA
Phase/Hertz 3-phase/50-60 Hz
Miscellaneous
Program Resolution .000010" (.0001mm)
Machine Lubrication
Machine Communication RS-232-C
Machine Length (w/chip pan) 77.00” (1956mm)
Machine Length (w/chip conveyor) 117.80” (2992mm)
Machine Depth 58.63” (1489mm)
Machine Height 64.10” (1628mm)
Machine Weight 4500 lbs (2040kg)
Approx. Shipping Weight 5230 lbs (2370kg)
Air Requirement 70 - 90 psi (5-6 scfm)
Inspected to ISO 230-2 standard. Actual results may be greater or less than those listed due to a number of factors including but not limited to speeds, feeds, tooling, machine maintenance, coolant material, ambient temperature and type of machine foundation.
All features, benefits and specifications are subject to change. Hardinge Inc. is not responsible for any typographical errors, omissions or misprints.
Hardinge Fanuc 32i CNC Control
General
· Two Interpolating Axes
· Programmable Resolution—.000010”/.00010mm
· Tool Offset Capability—.000010”/.00010mm
· Inch/Metric Data Selection by G-Code
· 160 Meters Part Program Storage
¡ Part Program Storage (320, 640 or 1,280 meters total)
Programming Functions
· Absolute/Incremental Programming
· Additional Tool Offsets (32 pair total)
· Additional Custom Macro Variables
· Auto Coordinate System Setting
· Auto Acceleration/Deceleration
· Background Editing
· Canned Cycles (Drilling)
· Chamfer/Corner Rounding
· Constant Surface Speed Programming
· Continual Thread Cutting
· Coordinate System Setting (G50)
· Custom Macro B
· Decimal Point Programming
· Diameter/Radius Programming
· Extended Part Program Edit (copy/paste)
· External Workpiece Number Search
· Hardinge Safe Start Format
· Input of Offset Values by (G10)
· Interpolation (Linear/Circular)
· Multiple Repetitive Cycles I (Turning)
· Multiple Repetitive Cycles II (Pocketing)
· Program Number Search
· Reference Point Return
· Registered Part Program (63 total)
¡ Registered Part Program (125 or 200 total)
¡ Part Program Exp (increases programs to 1000)
· Rigid Tapping
· Sequence Number Search
· Single Block Operation
· Stored Stroke Check
· Thread, Synchronous Cutting
· Tool Life Management
· Tool Nose Radius Compensation
· Variable Lead Thread Cutting
Data Input/Output
· MDI (Manual Data Input) Operation
· Reader/Punch Interface
(RS-232 Software/Hardware)
Operation
· Block Delete
· Dry Run
· Dwell Time
· Emergency Stop
· Feed Hold
· Feedrate Override (0 to 150%)
· Incremental Jog
· Jog Feed
· Machine Lock
· Manual Pulse Generator (MPG Handwheel)
· On-Screen Spindle & Axis Load Meters
· Option Stop
· Rapid Traverse Override (Low-25-50-100%)
· Spindle Speed and T-Code Displays on All Screens
· Tool Geometry and Tool Wear Offsets (32 pair each)
· Spindle Orientation
· 2nd Auxiliary Function
Miscellaneous
· Actual Cutting Speed Display
· Alarm Display
¡ C-Axis with Polar and Linear Interpolation
· Clock Function
· Graphic Display
· English Color LCD Display with Full Keyboard
¡ French/German/Italian/Spanish Language
· Ethernet Card
· Flash Card Capability PCMICA
· Ladder Diagram Display
· Mechanical Run Meter
· On-Screen “HELP” Functions for Alarms
¡ One-Degree Spindle Orient
· Program Protect
· Run Time Parts Counter
· Self-Diagnostic Function
· Standard
¡ Optional
QUEST GT 27 Floor Plan
Investment Summary for ABMNameAlpha
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Total Investment: $XXXX