Technical File D4/D6 IMO GL

Technical File

D4/D6-Prop*GL*E3

According to Revised MARPOL Annex VI and NOx Technical Code 2008

Manufacturer: / AB Volvo Penta
Engine Family: / D4/D6-PROP
GL family approval No: / 14267-10 HH
Engine Type: / D6-435
Engine Serial No: / 1315-205
Date of Manufacture: / 2005
Rated Power: / 320 kW
Rated Speed: / 3500 rpm

Contents

1. Components, setting and operating values of the engine that influence NOx emissions
2. On board verification procedure
3. Test report of parent engine, E3-cycle
4. Specification of spare parts
5. Marking drawings

D4/D6-PROP(TierII)*GL*E3*03 / 1/ 19

1. Components, setting and operating values of the engine that influence NOx emissions

Setting specific components
Engine type / D4-150A-E D4-150A-F / D4-180-TA
D4-180I-E
D4-180I-F / D4-200A-ED4-200A-F / D4-210-TA / D4-225-TA
D4-225I-E
D4-225I-F / D4-225-TA
D4-225A-E
D4-225A-F
PowerkW / 110 / 132 / 147 / 154 / 165 / 165
Speedrpm / 3500 / 2800 / 3500 / 3500 / 3500 / 3500
Application(s) / E3 / E3 / E3 / E3 / E3 / E3
Propulsion system
no influence on the emissions / Aquamatic / Inboard / Aquamatic / Inboard / Inboard / Aquamatic
Cylinder Head / 3588917
3849282 21254772 / 3588917
3849282 21254772 / 3588917
3849282 21254772 / 3588917
3849282 21254772 / 3588917
3849282 21254772 / 3588917
3849282 21254772
Piston / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214
21643522 / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214
21643522 / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214
21643522 / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214
21643522 / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214
21643522 / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214
21643522
Camshaft / 3587752
3587753 / 3587752
3587753 / 3587752
3587753 / 3587752
3587753 / 3587752
3587753 / 3587752
3587753
Common rail Pump / 889635 / 889635 / 889635 / 889635 / 889635 / 889635
Common rail Rail / 3588739 3886062 / 3588739 3886062 / 3588739 3886062 / 3588739 3886062 / 3588739 3886062 / 3588739 3886062
Fuel pressure lines
Fuel pump – Rail
Dim: Length * Di
Rail – Injector
Dim: Length * Di / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3
Turbo Charger / 3582769 / 3582769 / 3582769 / 3582769 / 3582769 / 3582769
Super charger
(no influence on the emissions)
Injector / 3587680
21188520 / 3587680
21188520 / 3587680
21188520 / 3587680
21188520 / 3587680
21188520 / 3587680
21188520
Charge air Cooler
Tubes: qty * Di * L
Fins: qty / 3582300
102*7*308 106 / 3582300
102*7*308 106 / 3582300
102*7*308 106 / 3582300
102*7*308 106 / 3582300
102*7*308 106 / 3582300
102*7*308 106
Electronic control unit Dataset 1 / 893464 21865320 / 3819372
3887509
3887889
3847335
3848234
3848235
893466
893465
21765225 / 893468 21849943 / 3819179
3887893
3819276
3887891
3848238
3847336
893469 3848239 893470 / 3819371
3887508
3887894
3847337
3848241
3848242
893472
893471
21849946 / 3819371
3887508
3887894
3847337
3848241
3848242
893472
893471 21849946
Electronic Control Unit / 881810 / 881810 / 881810 / 881810 / 881810 / 881810
Setting specific components
Engine type / D4-260-TA
D4-260I-E
D4-260I-F / D4-260-KA
D4-260A-E
D4-260A-F / D4-260-KA
D4-260D-E
D4-260D-F / D4-300-TA
D4-300I-E
D4-300I-F / D4-300-KA
D4-300A-E
D4-300A-F / D4-300-KA
D4-300D-E
D4-300D-F
PowerkW / 191 / 191 / 191 / 221 / 221 / 221
Speedrpm / 3500 / 3500 / 3500 / 3500 / 3500 / 3500
Application(s) / E3 / E3 / E3 / E3 / E3 / E3
Propulsion system
no influence on the emissions / Inboard / Aquamatic / IPS / Inboard / Aquamatic / IPS
Cylinder Head / 3588917
3849282 21254772 / 3588917
3849282 21254772 / 3588917
3849282 21254772 / 3884569
3848327 21254780 / 3884569
3848327 21254780 / 3884569
3848327 21254780
Piston / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214 / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214 / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214 / 3819926
21635903
21643523 21657466 21659212 / 3819926
21635903
21643523 21657466 21659212 / 3819926
21635903
21643523 21657466 21659212
Camshaft / 3587752
3587753 / 3587752
3587753 / 3587752
3587753 / 3587752
3587753 / 3587752
3587753 / 3587752
3587753
Common rail Pump / 889635 / 889635 / 889635 / 889635 / 889635 / 889635
Common rail Rail / 3588739 3886062 / 3588739 3886062 / 3588739 3886062 / 3588739 3886062 / 3588739 3886062 / 3588739 3886062
Fuel pressure lines
Fuel pump – Rail
Dim: Length * Di
Rail – Injector
Dim: Length * Di / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3
Turbo Charger / 3582768 / 3582768 / 3582768 / 3887963 / 3887963 / 3887963
Super charger
(no influence on the emissions) / X / X / X / X
Injector / 3587680
21188520 / 3587680
21188520 / 3587680
21188520 / 3887696 / 3887696 / 3887696
Charge air Cooler
Tubes: qty * Di * L
Fins: qty / 3582300
102*7*308 106 / 3582300
102*7*308 106 / 3582300
102*7*308 106 / 3885354
102*7*308
106 / 3885354
102*7*308
106 / 3885354
102*7*308
106
Electronic control unit Dataset 1 / 38191803887506 3847338 3887896
3848243
887634
887635893474
893475893473
21849947 / 3819181
3887507
3887897
887577
887640887636893445
893446
893479
8934803847339
887576
887639
21849955 / 3819181
3887507
3887897887577
887640
887636
893443 893444
893477 893478
3847339
887576
887639
893476
21849956 / 3887885
887578
887637
893481 89348221849951 / 3887886
887579
887638
893435
893437
893449
893450
893459
893460
893455
893485893486
21849957 / 3887886
887579
887638
893447
893448
893457
893458
893455
893483 89348421849958
Electronic Control Unit / 881810 / 881810 / 881810 / 881810 / 881810 / 881810
D4/D6-PROP(TierII)*GL*E3*03 / 1/ 19
Setting specific components
Engine type / D6-280-TAD6-280I-E D6-280A-E / D6-300I-F / D6-300A-F / D6-300D-F / D6-310-TA / D6-330-TA
D6-330I-E
D6-330I-F / D6-330-TA
D6-330A-E
D6-330A-F / D6-330-TA
D6-330D-E
D6-330D-F
Power kWkW / 206 / 221 / 221 / 221 / 228 / 243 / 243 / 243
Speed rpmrpm / 3500 / 3500 / 3500 / 3500 / 3500 / 3500 / 3500 / 3500
Application(s) / E3 / E3 / E3 / E3 / E3 / E3 / E3 / E3
Propulsion system
no influence on the emissions / Inboard / Aquamatic / Inboard / Aquamatic / IPS / Inboard / Inboard / Aquamatic / IPS
Cylinder Head / 3588919
3849279 21254767 / 3588919
3849279 21254767 / 3588919
3849279 21254767 / 3588919
3849279 21254767 / 3588919
3849279 21254767 / 3588919
3849279 21254767 / 3588919
3849279 21254767 / 3588919
3849279 21254767
Piston / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214 / 21659214 / 21659214 / 21659214 / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214 / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214 / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214 / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214
Camshaft / 3587754 3587755 / 3587754 3587755 / 3587754 3587755 / 3587754 3587755 / 3587754 3587755 / 3587754 3587755 / 3587754 3587755 / 3587754 3587755
Common rail Pump / 889635 / 889635 / 889635 / 889635 / 889635 / 889635 / 889635 / 889635
Common rail Rail / 3588740 3885742 / 3588740 3885742 / 3588740 3885742 / 3588740 3885742 / 3588740 3885742 / 3588740 3885742 / 3588740 3885742 / 3588740 3885742
Fuel pressure lines
Fuel pump – Rail
Dim: Length * Di
Rail – Injector
Dim: Length * Di / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3
Turbo Charger / 3584138 / 3584138 / 3584138 / 3584138 / 3584138 / 3584053 / 3584053 / 3584053
Super charger
(no influence on the emissions)
Injector / 3587680
21188520 / 21188520 / 21188520 / 21188520 / 3587680
21188520 / 3587680
21188520 / 3587680
21188520 / 3587680
21188520
Charge air Cooler / 3808740
3889393 / 3889391 / 3889391 / 3889391 / 3582299
3889391 / 3582299
3889391 / 3582299
3889391 / 3582299
3889391
CAC
Tubes:
qty * Di * L
Fins: qty / 102*7*308
149 / 102*7*308
149 / 102*7*308
149 / 102*7*308
149 / 102*7*308
149 / 102*7*308
149 / 102*7*308
149 / 102*7*308
149
Electronic control unit Data set 1 / 38191833887511381918838875163887898
3847340 887580887581893488
893487 / 21849959 / 21849959 / 21849959 / 3819182
3887510
381918738875153887901
887584
893491
3819277 3819278 3887900
3847341 887582 887583 893489 893490 / 3887908 887585 893434 893492 21849960 / 3887908 893492 893434 887585 21849960 / 3887908 893492 893434 887585 21849960
Electronic Control Unit / 881810 / 881810 / 881810 / 881810 / 881810 / 881810 / 881810 / 881810
Setting specific components
Engine type / D6-350 / D6-370-TA
D6-370I-E
D6-370I-F / D6-370-KA
D6-370A-E
D6-370A-F / D6-370-KA
D6-370D-E
D6-370D-F / D6-400-KA
D6-400A-E
D6-400A-F / D6-435-TA
D6-435I-WJ-F / D6-435-KA
D6-435I-SC-E
D6-435I-SC-F / D6-435-KA
D6-435D-E
D6-435D-F
Power kWkW / 257 / 272 / 272 / 272 / 294 / 320 / 320 / 320
Speed rpmrpm / 3500 / 3500 / 3500 / 3500 / 3500 / 3500 / 3500 / 3500
Application(s) / E3 / E3 / E3 / E3 / E3 / E3 / E3 / E3
Propulsion system
no influence on the emissions / Aquamatic / Inboard / Aquamatic / IPS / Aquamatic / Inboard / Inboard / IPS
Cylinder Head / 3588919
3849279 / 3588919
3849279 21254767 / 3588919
3849279 21254767 / 3588919
3849279 21254767 / 21254776 / 3817930
384833321254776 / 3817930
3848333 21254776 / 3817930
3848333 21254776
Piston / 43/009
43/031
3581908
3842693
21635905 21643522 / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214 / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214 / 43/009
43/031
3581908
3842693
21635905 21643522
21659208 21659214 / 21635903
21643523 21657466 21659212 / 3819926
21635903
21643523 21657466 21659212 / 3819926
21635903
21643523 21657466 21659212 / 3819926
21635903
21643523 21657466 21659212
Camshaft / 3587754 3587755 / 3587754 3587755 / 3587754 3587755 / 3587754 3587755 / 3587754 3587755 / 3587754 3587755 / 3587754 3587755 / 3587754 3587755
Common rail Pump / 889635 / 889635 / 889635 / 889635 / 889635 / 889635 / 889635 / 889635
Common rail Rail / 3588740 3885742 / 3588740 3885742 / 3588740 3885742 / 3588740 3885742 / 3588740 3885742 / 3588740 3885742 / 3588740 3885742 / 3588740 3885742
Fuel pressure lines
Fuel pump – Rail
Dim: Length * Di
Rail – Injector
Dim: Length * Di / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3 / 590 * 3
370 * 3
Turbo Charger / 3584053 / 3584053 / 3584053 / 3584053 / 3809911 / 3809911 / 3809911 / 3809911
Super charger
(no influence on the emissions) / X / X / X / X / X
Injector / 3587680
21188520 / 3587680
21188520 / 3587680
21188520 / 3587680
21188520 / 3887696 / 3887696 / 3887696 / 3887696
Charge air Cooler / 3808740
3889393 / 3808740
3889393 / 3808740
3889393 / 3808740
3889393 / 3809901 / 3809901 / 3809901 / 3809901
CAC
Tubes:
qty * Di * L
Fins: qty / 102*7*425
149 / 102*7*308
106 / 102*7*308
106 / 102*7*308
106 / 102*7*425
210 / 102*7*425
210 / 102*7*425
210 / 102*7*425
210
Electronic control unit Data set 1 / 3819184
3887540
3819189
3887517
3887902
887587
893494 / 3819185 3887513 3819190 3887518 3887903 887589893496
887588 893495 3847343 21849156 / 3819186 3887514 3819191 3887519 3887904 887591
893498
887590 893497 3847344 21849226 / 3819186 38875143819191 3887519 3887904 887591
893498
887590 893497 3847344 21849226 / 3591994 3591996 21849964
22032688 / 3887435 3887541 3887437 3887542
3887906 887593887500
21900565 / 3887434 3887436 3887905 887592 887641 893499 21849966 / 3887434 3887436 3887905 887592 887641 893499 21849966
Electronic Control Unit / 881810 / 881810 / 881810 / 881810 / 881810 / 881810 / 881810 / 881810
Settings
Maximum sea water temp., if applicable / 30°C
Maximum charge air temp., if applicable / 55°C after charge air cooler
Maximum fresh water temp. from Keel Cooler, if applicable / NA
Low / high temp. cooling system set points / 82 / 92°C
Maximum inlet depression / -3 kPa
Maximum exhaust back pressureD6-435, D6-330, D6-300, D4-300, D4-260, D4-225, D4-200 / 25 kPa
Maximum exhaust back pressure D6-400, D6-370 / 30 kPa
Maximum exhaust back pressure D4-180, D4-150 / 20 kPa
Fuel oil specification / According to owner's manual
Fuel oil temp. / Max 60°C
Lubricating oil specification / According to owner's manual
Please see section 4 “Parent engine test report” for design details of the engine family.

2. On board verification procedure

Component / Procedure / location of ID-numbers. / Remarks
Cylinder Head / Check ID-number on machined surface in front. / See chapter 5.
Marking drawings.
Piston / Check ID-number on piston crown. Inspection is recommended at overhaul when the cylinder head is removed. / See chapter 5.
Marking drawings.
Turbocharger / Check ID-number on metal plate on compressor housing. / See chapter 5.
Marking drawings.
Camshaft / Check ID-number on Inspection is recommended at overhaul when the cylinder head is removed. / See chapter 5.
Marking drawings.
Common rail unit / Check ID-number on metal plate on common rail unit. / See chapter 5.
Marking drawings.
Fuel pump / Check ID-number on metal plate on pump housing. / See chapter 5.
Marking drawings.
Injector / Check ID-numbers on injector body. Inspection is recommended at overhaul when the cylinder head is removed. / See chapter 5.
Marking drawings.
Electronic control unit
(ECU) and Data Set 1 / Check ID-number on metal plate on ECU.
The data set can be checked by using a diagnostic tool at the service shop. / See chapter 5.
Marking drawings.
Cooling system / Architecture. / See chapter 5.
Marking drawings.
Charge air cooler / Disassemble the charge air cooler and measure / See chapter 1, page 4
Compression ratio / Determined by the correct piston and cylinder head combination. Inspection is recommended at overhaul when the cylinder head is removed.

3. Test report of parent engine, E3 cycle

E3-cycle Emission test report / Sheet 1 of 5
Engine information
Manufacturer / AB Volvo Penta
Engine type / D6-435
Family identification / D4/D6-PROP
Serial number / 1315-205
Rated speed / 3500 rpm
Rated power / 320 kW
Intermediate speed / 2500 rpm
Maximum torque at intermediate speed / 1047 Nm
Static injection timing / N/A
Electronic injection control / no:yes: X
Variable injection timing / no:yes: X
Variable turbocharger geometry / no: Xyes:
Bore / 103 mm
Stroke / 110 mm
Nominal compression ratio / 17,5:1
Mean effective pressure, at rated power / 1,97 MPa
Maximum cylinder pressure, at rated power / -
Cylinder number and configuration / Number: 6V: In-line: X
Auxiliaries / None
Specified ambient conditions
Maximum inlet cooling water temperature / 30 °C
Maximum charge air temperature, if applicable / 55 °C
Cooling system spec. intermediate cooler / Yes
Cooling system spec. charge air stages / Single stage
Low/high temperature cooling system set points / 82/92 °C
Maximum inlet depression / -2 kPa
Maximum exhaust back pressure / 30 kPa
Fuel oil specification / ISO-F-DMA (VSD50.051206.S163)
Fuel oil temperature / max 60 °C
Lubricating oil specification / VDS2 SAE 15W-40
Application / Intended for
Customer / N/A
Final application/installation, Ship / N/A
Final application/installation, Engine / Main: XAux:
Emissions test results
Cycle / NOx (g/kWh) / Test no.
E3 / 6,9 / 24003208
Test identification
Date/time / 2006-02-15
Test site/bench / AB Volvo Penta, test cell No 24
Test number / 24003208
Surveyor / Rickard Göransson, AVLMTC AB
Date and Place of report
Signature
Common Features Within the Engine Family Sheet 2 of 5
Family identification / D4/D6-PROP
Electronic injection control / Yes
Variable injection timing / Yes
Variable turbocharger geometry / No
Bore / 103 mm
Stroke / 110 mm
Nominal compression ratio / 17,5:1
Cylinder number and configuration / 4 and 6, in-line
Combustion cycle / 4-stroke, compression ignition
Cooling medium / 50/50 glycol/water
Method of aspiration / Pressure charged
Fuel type to be used on board / Distillate fuel
Combustion chamber / Open chamber
Valve and porting configuration / 2 over head camshafts,
Hydraulic lash adjusters.
2 inlet valves Ø =38 mm,
2 exhaust valves Ø = 32,5 mm
All valves are located in the cylinder head.
Fuel system type / Direct injection, common-rail
Auxiliaries / None
Peak injection pressure / 16200 kPa
Miscellaneous features
Exhaust gas recirculation / No
Water injection / emulsion / No
Air injection / No
Charge cooling system / Single stage, water to air
Exhaust after treatment / No
Exhaust after treatment type / N/A
Dual fuel / No
Engine family information (common specifications) Sheet 3 of 5
Combustion cycle / 4-stroke, compression ignition
Cooling medium / water
Cylinder configuration / 4 or 6, Inline
Method of aspiration / Pressure charged
Fuel type to be used on board / Distillate fuel
Combustion chamber / Open chamber
Valve port configuration / Cylinder head
Valve port size and number / 2 inlet valves =38mm, 2 exhaust valves=32,5mm
Fuel system type / Direct injection, common rail
Miscellaneous features
Exhaust gas recirculation / No
Water injection/emulsion / No
Air injection / No
Charge cooling system / Yes
Exhaust after-treatment / No
Exhaust after-treatment type / N/A
Dual fuel / No
Engine family information (selection of parent engine for test bed test)
Family identification / D6-435
Method of pressure charging / Turbo charger
Charge air cooling system / Single stage, water to air
Criteria of the Selection (specify) / Maximum NOx cycle emission (g/kWh)
Engine / D4-150 / D4-180 / D4-200 / D4-210 / D4-225 / D4-260 / D4-300
Number of cylinder / 4 / 4 / 4 / 4 / 4 / 4 / 4
Max. rated power per cyl. / 27,50 kW / 33,00 kW / 36,75 kW / 38,50 kW / 41,25 kW / 47,75 kW / 55,25 KW
Rated speed / 3500 rpm / 3500 rpm / 2800 rpm / 3500 rpm / 3500 rpm / 3500 rpm / 3500 rpm
Injection timing (range) / N/A / N/A / N/A / N/A / N/A / N/A / N/A
Max. fuel parent engine
Selected parent engine
Application / main / main / main / main / main / main / main
Test cycle / E3 / E3 / E3 / E3 / E3 / E3 / E3
Engine / D6-280 / D6-310 / D6-330 / D6-350 / D6-370 / D6-400 / D6-435
Number of cylinder / 6 / 6 / 6 / 6 / 6 / 6 / 6
Max. rated power per cyl. / 34,33 kW / 38,00 kW / 40,5 kW / 42,83 kW / 45,33 kW / 48,95 kW / 53,33 kW
Rated speed / 3500 rpm / 3500 rpm / 3500 rpm / 3500 rpm / 3500 rpm / 3500 rpm / 3500 rpm
Injection timing (range) / N/A / N/A / N/A / N/A / N/A / N/A / N/A
Max. fuel parent engine / 146
Selected parent engine / X
Application / main / main / main / main / main / Main / main
Test cycle / E3 / E3 / E3 / E3 / E3 / E3 / E3
E3-cycle Emission test report / Sheet 4 of 5
Exhaust pipe
Diameter / 150 mm
Length / 7 m
Insulation / no: / yes: X
Probe location / 2 m
Measurement equipment
Manufacturer / Model / Measurement ranges / Calibration
Span gas conc. / Deviation
Analyser
NOx Analyser / Horiba 7170 / CLA-155 / 500 ppm
2000 ppm / 476,8 ppm
1905 ppm / < ±2% or 0.3% of full scale
CO Analyser / Horiba 7170 / AIA-120 / 100 ppm
300 ppm / 95,07 ppm
283,6 ppm / < ±2% or 0.3% of full scale
CO2 Analyser / Horiba 7170 / AIA-120 / 15 % / 14,22 % / < ±2% or 0.3% of full scale
O2 Analyser / Horiba 7170 / FNA-120 / 25 % / 23,8 % / < ±2% or 0.3% of full scale
HC Analyser / Horiba 7170 / FMA-120 / 200 ppm
500 ppm / 194,97 ppm
480,9 ppm / < ±2% or 0.3% of full scale
Speed / Siemens / ISR9359 / 0 – 4500 rpm / <± 2% of reading or ± 1% of engines maximum value
Torque / Siemens / ISR9359 / 0 – 3200 Nm / <± 2% of reading or ± 1% of engines maximum value
Power, if applicable / calculated
Fuel flow / AVL / 733S / 1 - 350 lit/h / ± 2%
Air flow / Quadrina / 150 / 160 - 2500 m³/h / < ± 2% of reading or ± 1% of engines maximum value
Exhaust flow / calculated
Temperatures
Coolant / Heraeus/Pentronic / type-K / 0 - 150 °C / < ± 2K absolute
Exhaust gas / Heraeus/Pentronic / type-K / 0 - 800 °C / < ± 1 % absolute
Inlet air / Pentronic / PT100 / 0 - 100 °C / < ± 2 °C absolute
Intercooled air / Heraeus/Pentronic / type-K / 0 - 150 °C / < ± 2K absolute
Fuel / Heraeus/Pentronic / type-K / 0 - 150 °C / < ± 2K absolute
Exhaust gas / WIKA / -10 - 50 kPa / ± 0,2 kPa Absolute
Inlet manifold / WIKA / -10 - 0 kPa / < 5%
Atmospheric / Druck Ltd. / 0 - 1,6 bar / ± 0,1 kPa Absolute
Intake air / calculated
Intake air / Michell / Dewmet -02-TDH / 0 - 100 % / < ±1% of point
Fuel type / ISO-F-DMA (VSD50.051206.S163)
Fuel properties / Fuel elemental analysis
Density, at 15 °C / ISO 12185 / 0,8359kg/l / Carbon86,53 / % mass
Viscosity, at 40 °C / ISO 3104 / 2,76mm2/s / Hydrogen13,46 / % mass
Nitrogen>0,01 / % mass
Oxygen>0,01 / % mass
Sulphur0,049 / % mass
LHV/Hu42,93 / MJ/kg
E3-cycle Emission Test Report / Sheet 5 of 5
Mode / 1 / 2 / 3 / 4
Power/Torque% / 100 / 75 / 50 / 25
Speed% / 100 / 91 / 80 / 63
Time at beginning of mode
Ambient Data
Atmospheric pressurekPa / 99,79 / 99,79 / 99,79 / 99,79
Intake air temperature°C / 25 / 25 / 25 / 25
Intake air humidityg/kg / 4,2 / 4,1 / 4,2 / 4,2
Rel. hum. % / 23,6 / 23,6 / 24,1 / 23,5
Air temp at rel. h sensor °C / 23 / 23 / 23 / 23
Atmospheric factor (fa) / 1 / 1 / 1 / 1
Gaseous Emission Data
NOx concentration dry/wetppm / 991 / 849 / 752 / 636
CO concentration dry/wetppm / 66 / 44 / 45 / 174
CO2 concentration dry/wet% / 8,76 / 7,72 / 7,38 / 7,23
O2 concentration dry/wet% / 8,69 / 10,09 / 10,56 / 10,75
HC concentration dry/wetppm / 48 / 53 / 58 / 108
NOx humidity correction factor / 0,9134 / 0,9161 / 0,9168 / 0,9168
Dry/wet correction factor / 0,92 / 0,93 / 0,94 / 0,94
NOx mass flowg/h / 2298 / 1648 / 1018 / 450
CO mass flowg/h / 176 / 76 / 90 / 129
CO2 mass flowkg/h / 212,7 / 156,5 / 104,2 / 53,4
O2mass flowkg/h / 153,5 / 148,7 / 108,4 / 577,1
HC mass flowg/h / 40 / 36 / 28 / 27
NOx specificg/kWh / 7,3 / 6,9 / 6,4 / 5,7
CO specificg/kWh / 0,3 / 0,2 / 0,3 / 1
CO2 specificg/kWh / 676 / 652 / 652 / 671
HC specificg/kWh / 0,1 / 0,2 / 0,2 / 0,3
Engine Data
Speedrpm / 3500 / 3185 / 2800 / 2205
Auxiliary powerkW / 0 / 0 / 0 / 0
Dynamometer settingkW / 314,9 / 240,2 / 159,9 / 79,5
PowerkW / 314,9 / 240,2 / 159,9 / 79,5
Mean effective pressureMPa / 1,96 / 1,65 / 1,25 / 0,79
Fuel rackmm / -- / -- / -- / --
Uncorr. Spec. fuel consg/kWh
consumption / 215 / 207 / 206 / 212
Fuel flowkg/h / 68 / 50 / 33 / 17
Air flowkg/s / 0,462 / 0,384 / 0,267 / 0,139
Exhaust flow (gexhw)kg/h / 1728 / 1429 / 994 / 518
Exhaust temperature°C / 403 / 352 / 337 / 331
Exhaust back pressurekPa / 30 / 19,4 / 9,4 / 2,7
Charge air Coolant temp. in °C°C / -- / -- / -- / --
Charge air Coolant temp. out °C °C / -- / -- / -- / --
Charge air temp °C / 39 / 36 / 32 / 30
Charge air ref temp °C / 34 / 31 / 27 / 25
Inlet depressionkPa / -2 / -1,3 / -0,5 / 0
Charge air pressurekPa / 239 / 211 / 138 / 47
Fuel oil temp °C / 40 / 40 / 40 / 40

4. Specification of spare parts

Ship owners or persons responsible for ships required to undergo an engine parameter check method shall maintain on board a record book of engine parameters for recording of all the changes made relative to an engine’s components and settings.

If any adjustments or modifications are made to any engine after its delivery from Volvo Penta, a full record of such adjustments or modifications shall be recorded in the engine’s record book of engine parameters.

Any changes or modifications of the approved parameters and components of this engine that are not allowed by Volvo Penta may result in that the engine no longer complies with the approved specification. Volvo Penta has no responsibility for compliance if parts and components are used other than those authorized by Volvo Penta.

5. Marking drawings

Cylinder Head

Piston

Camshafts

Injector unit and Nozzle

Common Rail unit

Fuel Pump

Electronic Control Unit (ECU)

DATA SET CAN BE CHECKED BY USING A DIAGNOSTIC TOOL

AT THE SERVICE SHOPS.

Turbocharger

Cooling System

D4/D6-PROP(TierII)*GL*E3*03 / 1/ 19