Note:Inspectcomponentsthatarereasonablyaccessiblewithoutdisassembly

CRANECONDITIONINSPECTIONRECORD

Note:Inspectcomponentsthatarereasonablyaccessiblewithoutdisassembly.

CraneNo.: / Type: / Location: / Operator’sName: / Operator’sLicenseNo.
PurposeofInspection: / Legend:B=BeforeA=AfterD=During / DateStarted: / DateCompleted:
ItemNo. / ItemDescription / B / D / A / Insp/Init.
1 / Inspectstructuralcomponentsfordamagedordeterioratedmembers,andforevidenceoflooseandmissingfasteners andcrackedwelds.
2 / Inspectwireropeforwear,brokenwires,corrosion,kinks,damagedstrands,crushedorflattenedsections,conditionofsockets,deadendconnections,andforproperlubrication.
3 / Inspecthooksforcracks,sharpedges,gouges,distortion,andfreedomofrotation.
4 / Inspecthoistbrakesandclutches onallcranes,androtatebrakesonfloatingcranesforcondition,wear,properadjustmentandproperoperation.Spotcheckhorizontalmovementbrakesandclutchesforcondition,wear,properadjustmentandproperoperation.
5 / Inspectcontrolsandcontrolcomponentsforconditionandproperoperation.Forcranesthatutilizesecondary orbackupcontrollers,allcontrollersshallbeoperationally testedduringeitherthemaintenanceinspectionortheconditioninspection/test. AnnotateinRemarksblockwhichcontrollershavebeenoperationally testedduringthemaintenanceinspection.
6 / Inspectmotorsforconditionandproperoperation.
7 / Inspectlimitswitchesforconditionandproperoperation. (Hooklowerlimitswitchinspections/verifications(whereaswitchissetfor drydock orpitoperation)andsecondary upperlimitswitchinspections/verificationsmay beperformedatthemaintenanceinspectioninlieuoftheconditioninspection.AnnotateinRemarksblockifperformedatthemaintenanceinspection.)
8 / If aloadtestis performedatcertification,inspectLIDs,loadwarningdevices,andloadshutdowndevices forconditionandworkingaccuracy asspecifiedinappendixC orD asapplicable. (Thismay beperformedatthemaintenanceinspectioninlieuoftheconditioninspection. AnnotateinRemarksblockifperformedatthemaintenanceinspection.)
9 / Inspectmechanicalequipment(shafts,couplings,gearing,bearings,etc.)forconditionandproperoperation.
10 / Inspectsheavesforconditionandevidenceofloosebearingsandmisalignment.
11 / Inspectwheels,axles,andtrolley rails(as applicable)forunevenwear,cracks,andforconditionandevidenceofloosebearings andmisalignment.
12 / Inspectloadchainsandsprockets forconditionandproperoperation.
13 / Verify capacity chartorhookloadratingdataisinviewofoperatorand/orriggingpersonnel.

Figure4-3(1OF2)

ItemNo. / ItemDescription / B / D / A / Insp/Init.
14 / Inspectoperator's cabforcleanlinessandoperationofequipment.
15 / Inspectmachinery house/areaforcleanliness,propersafety guards,warningsigns,andstorageoftools andequipment.
16 / Verify properoperationofindicators,indicatorlights,gauges,and warningdevices.
17 / Verify currentinspectionof fireprotectionequipment.
18 / Verifythatpressurevesselinspectioncertificatesarepostedandcurrent.(See UFC3-430-07or appropriatedocument fortestprocedures.)
19 / Inspectoutriggers,pads,boxes,wedges,cylindermountings andlevelindicatorsforconditionandproperoperation.
20 / Inspecttires,crawlertracks,travel,steering,braking,andlockingdevicesfor conditionandproperoperation.(Appliestomobilecranes,mobileboathoists,rubber-tiredgantry cranes,andcertaincategory 4cranes.)
21 / Verify accuracy ofradiusand/orboomangleindicatorasspecifiedinappendixC. (Thismay beperformedatthemaintenanceinspectioninlieuoftheconditioninspection. AnnotateinRemarks block ifperformedatthemaintenanceinspection.)
22 / Inspectpawls,ratchets,androtatelocksforproperengagementandoperationofinterlocks.
23 / Inspecttanks,lines,valves,drains,filters,andothercomponentsofairsystemsforleakageandproperoperation.
24 / Inspectreservoirs,pumps,motors,valves,lines,cylinders,andothercomponents ofhydraulic systemsforleakageandproperoperation.
25 / Inspectenginesandengine-generatorsetsforconditionandproperoperation.
26 / Inspectcounterweightsandballast forconditionandevidenceoflooseandmissingfasteners.
27 / Verify bargecompartment(voids)coverboltsareinstalled.
28 / Verify accuracy oflistandtrim indicatorsagainstdesigndataorprevioustestdata.
29 / Inspectrotatepathassembly andcenterpinsteadiment/supportassemblyforconditionandproperoperation.
30 / Inspectslewingringbearingsforconditionandproperoperation.
31 / Inspecttraveltrucks,equalizers,andgudgeonsforconditionandproperoperation.
Remarks:
InspectorSignature/Date: / Test DirectorSignature/Date:
InspectorSignature/Date: / InspectorSignature/Date:

Figure4-3(2of2)