Turning

GS 250 Turning Center

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TURNING MILLING GRINDING WORKHOLDING

www.hardinge.com

Machine Summary and Quotation

Thank you for taking the time to discuss your machine requirements. After reviewing your needs, we are pleased to present the Hardinge GS 250 Turning Center as a solution to your machining requirements.

GS 2-axis machines, also now available in “long bed” models, offer an excellent combination of standard features in a compact precision machine. Capable of turning and machining a wide variety of parts on one machine, Talent turning centers include a 3-jaw power chuck and a Vertical Block Type top plate. The machines are also available with a range of options to suit many types of manufacturing – i.e.; collet adaptation chuck, part probe, tool probe, parts catcher, C-axis/live tooling and fully programmable tailstock.

Standard Specifications

Spindle Nose Configuration A2-8

Chuck Size (in/mm) 10/254

Spindle Motor (hp/kW) 25/18.5

Max Spindle Speed (rpm) 3,500

Number of Turret Stations (Standard) 12

Turret Tooling Type (Standard) BMT

Maximum Machining Diameter (in/mm) 14.01/356

Maximum Machining Length (in/mm) 22/558.8

Rapid Feed Rate in X (ipm/mpm) 1,181/30

Rapid Feed Rate in Z (ipm/mpm) 1,181/30

Inspection Specifications:

Repeatability-X and Z Axes .0001” / .0025mm

CNC Control – Fanuc 32-Bit i-Series

Included Features

• 10” 3 jaw chuck • Barfeed Interface

• Full Machine Documentation • Air-hose and air-gun

• Custom Macro B • Manual Guide 0i (program assist)

• Environmentally friendly grease lubrication • Rigid tapping

• User friendly operators panel • Pendent mounted control – color display

• Bright florescent work light • PCMICA flash card slot

• Chip conveyor interface • Run time/parts counter

• Tool Kit – wrenches and grease gun

• Small Tooling Package Includes
- 1.25” Boring Tool Holder
- 1.50” Boring Tool Holder
- Square Tool Holder
- 9 pairs wedge clamps

Please refer to the attached lists for available options and full machine specifications.

www.hardinge.com

GS 250 Turning Center Options

Top Plate GS 250

BMT Standard

Utilizes 1" square and up to 1.5" round tooling

(Live Tooling Optional)

Machine Options

Live Tooling/C-Axis Option

Tailstock - #5 Morse Taper Option

Renishaw Part Probe Option

Renishaw Tool Probe Option

Tri-Color Light Tower Option

Parts Catcher

Arm Type Parts Catcher with conveyor Option

2.56” x 6.3”, Part weight limit 5.5 lbs

Chip Management

Chip Conveyor – Standard Hinge Type Option

Chip Conveyor – Scraper Type (small fine chips) Option

280psi – Thru Turret Coolant Option

Bar Feeds

Barfeed Interface (Non-magazine/ Magazine/ Air/Hyd) Standard

LNS Eco Load Pneumatic Barfeed - .25” to 2.5” Capacity Option

Rear load only, includes 3 pushers and 23” retract

LNS Eco Load Barfeed Installation Option

Spindle Liners

Spindle Liner Kit Option

Spindle Liner Bushing (3 required for each bar stock size) Option

Transformers

208/230 Volt Transformer (50KVA) – Option

GS Machines are wired 220 Volt 3 Phase

230/460 Volt Transformer (50KVA) – Option

Prices list in USD

Factory installed pricing only


GS 250 Specifications

Swing Diameter

Maximum Swing Over Way Covers 23.42" (595mm)

Work Capacities

Chuck Size 10" (254mm)

Maximum Bar Capacity 3.07 " (78mm)

Maximum Machining Diameter 14.015" (356mm)

Maximum Machining Length w/Tailstock and 8” Chuck 22.0" (558.8mm)

Spindle

Maximum Speed 3500-rpm

Maximum Power Rating 25-hp (18.5 kW)

Torque at Base Speed (High-438 rpm) 297.1 ft-lb (402.8 Nm)

Torque at Base Speed (Low-292 rpm) 361.3 ft-lb (490 Nm)

Spindle Nose A2-8

Spindle Center Height 41" (1041.4mm)

Spindle Reach 17" (432mm)

Travels and Feedrates

Maximum X-Axis Travel 10.70" (271.5mm)

Maximum Z-Axis Travel 23.62" (600mm)

Maximum Z-Axis Thrust 4,944 lbs. (21,991N)

X-Axis Rapid Traverse Rates 1181-ipm (30m/min)

Z-Axis Rapid Traverse Rates 1181-ipm (30m/min)

Turret Top Plates

BMT

Vertical Block 12 station

Square Shank 1" (25mm)

Round Shank Tooling 1.5" (40mm)

Rotation / Index Time .3 Second

Fully Programmable Hydraulic Tailstock (Option)

Morse Taper (no quill needed) MT # 5

Maximum Cutting Length 24.60" (625mm)

Maximum Tailstock Travel 23.32" (592mm)

Maximum Traverse Rate 216 ipm (5.5 m/min)

Thrust (max) 2,100 lb. (9,354N)

Quill Travel (max) 4.72” (120mm)

Quill Diameter (max) 3.34” (84.9mm)

Coolant Facilities

Coolant Capacity 76.62 gallon (290 liter)

Maximum Pressure 40 psi (2.8 bar)

Coolant Flow Rate (Per-Minute) 6.8 gallon (26 liters)

High Pressure Through Tool (Option) 280 psi (20 bar)

Accuracy Specifications

Overall Axis Repeatability (X, Z) .0001” / .0025mm

Power Requirements (Standard Configuration)

Volts/Full Load Amps 220 volt/74 FLA

Phase/Hertz 3-phase/50-60 Hz


GS 250 Specifications cont.

Miscellaneous

Program Resolution 0.0001" (0.001mm)

Machine Lubrication Grease

Machine Communication RS-232-C and PCMCIA Card Capability

Machine Length 108.03” (2,744mm)

Machine Length (w/coolant tank) 117.64” (2,988mm)

Machine Length (w/chip conveyor) 144.57" (3,672mm)

Machine Depth 84.33" (2,142mm)

Machine Height 71.34" (1,812mm)

Approx. Machine Weight 11,025 lb (5,000 kg)

Approx. Shipping Weight 11,825 lb (5,364 kg)

All features, benefits and specifications are subject to change. Hardinge Inc. is not responsible for any typographical errors, omissions or misprints.

Fanuc 0i-MD Control Specifications

General

·  8.4” Color LCD Display

·  Two Interpolating Axis

·  Programmable Resolution - .00001”/.001mm

·  Tool Offset Capability - .0001”/.001mm

·  Tool Geometry and Tool Wear Offsets

(64 pair each)

·  Inch/Metric Data Selection by G-Code

·  1280 Meters (512 KB) Part Program Storage

·  Flash Card Slot Capability (up to 128 MB)

Data Input/Output

·  MDI (Manual Data Input) Operation

·  Reader/Punch Interface Connection (RS-232 Software/Hardware)

·  DNC (Remote Buffer)

·  Embedded Ethernet

Programming Functions

·  Absolute/Incremental Programming

·  Additional Tool Offsets (64 Pair Total)

·  Additional Custom Macro Variables

·  AI Contour Control

·  Background Editing

·  Blueprint Programming

·  Canned Cycles (Drilling)

·  Chamfer/Corner Rounding

·  Constant Surface Speed Programming

·  Continual Thread Cutting

·  Coordinate System Setting (G50)

·  Custom Macro B

·  Diameter/Radius Programming

·  Extended Part Program Edit (Copy/Replace)

·  Graphic Display

·  Hardinge Safe Start Format

·  Input of Offset Value by Programming (G10)

·  Interpolation (Linear and Circular)

·  Manual Guide 0i (G-code assist)

·  Multiple Repetitive Canned Cycles I (Turning)

·  Multiple Repetitive Canned Cycles II (Pockets)

·  Nano Interpolation

·  Registered Part Programs (200 total)

·  Rigid Tapping

·  Single Block Operation

·  Spare M-Codes (3)

·  Thread, Synchronous Cutting

·  Tool Life Management

·  Tool Nose Radius Compensation

·  Variable Lead Thread Cutting

Operation

·  Block Delete

·  Clamp/Unclamp Indicator Light Switch

·  Coolant Control

·  Dry Run

·  Dwell Time

·  Emergency Stop

·  Feedhold

·  Feedrate Override (0 to 150%)

·  Incremental Jog

·  Jog Feed Override (0 to 150%)

·  Machine Lock

·  Manual Pulse Generator (MPG Hand wheel)

·  On-Screen Spindle & Axis Load Meters

·  Option Stop

·  Rapid Traverse Override (Low-25-50-100%)

·  Single Block

·  Spindle Speed and T-Code Displays on All Screens

·  Spindle Speed Override (50 to 120%)

Miscellaneous

·  Alarm Display

·  English Color LCD Display with Full Keyboard French/German, Italian or Spanish

·  On-Screen “HELP” Functions for Alarms

·  Program Protect

·  Run Time and Parts Counter

·  Self-Diagnosis Function

·  Spindle Lock (Servo)

·  Spindle Orient – One Degree

·  Stored Pitch Error Compensation

GS 250 Floor Plan

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