USAGE AND MAINTENANCE INSTRUCTIONS

LINEAR UNIT ML80hpV

The Automationware does not assume any responsibility for damages caused by wrong interpretation of this instructions manual.

Automationware srl – Via Arino 26A 30031 Dolo (VE) tel .041 5102028

1.PROTECTION PLATE CLEANING

To preserve a correct linear unit working, we suggest you to clean monthly the protection plate. Please use a degreaser containing ammonia.

2.BALL SLIDES LUBRICATION

Ball slides greasing must be done each 2 months or 2000 km. Remove the lubrication cap. Move the carriage until you will be able to see, through the lubrication hole, the ad hoc greasing nipple situated on the ball slide. To grease use SKF LGMT 3 or similar.

3.BALL SCREW LUBRIFICATION

Ball screw lubrication must be done each 2 months or 2000 km. To grease use SKF LGMT 3 or similar.

When you finalized the greasing work, work backwards to close the linear unit.

4.PROTECTION PLATE REPLACEMENT

When you finalized the protection plate replacement , work backwards to close the linear unit

WARNING: after you have reassembled the carriage, for a correct mounting and linearity of the protection plate , we suggest you to:

  1. Centre the protection plate on the profile,
  2. Block the protection plate on a side,
  3. Bring the carriage to the end stroke where the protection plate is blocked,
  4. Extend the protection plate along the profile,
  5. Block the protection plate on the opposite side respect to the one already blocked .

In case of problems please contact the Automationware

LINEAR UNIT ESSENTIAL SAFETY REQUIREMENTS

General rules for the installation and maintenance products:

  • All inspections and maintenance works (cleaning, greasing or other) must be done when the linear unit is not in motion and power disconnected;
  • If the linear unit is used on vertical position, the stationary position will be done directly by the motor during its working process or by the motor brake in case the linear unit is power disconnected.
  • In case of in-line motor solution the motor shaft is fixed to the driving pulley through the

self- centring.

  • In case of parallel motor solution the motor shaft is connected to the driving pulley through a belt transmission system.

The belt is sized with a safety coefficient of 2 compared to the maximum load that can be supported

Belt pulleys are fixed to the driving pulley and to the motor with a self-centrings or/and taper bushes

  • During the working process, the carriage movement could cause damage to the operator that might be in the working process area.

Please kindly provide any possible safety device ( optical or mechanical barriers ) to prevent damage to the operator .

DECLARATION OF INCORPORATION OF THE PARTLY COMPLETED MACHINARY

DECLARATION OF INCORPORATION OF THE SUB-COMPONENT OF THE MACHINE

DICHIARAZIONE DI INCORPORAZIONE

Il FABBRICANTE AutomationWare Srl, via Arino 26/A, 30031 Dolo (VE), Italia

DICHIARA CHE la quasi macchina

Unità lineare della famiglia ML nei modelli:

- ML45 11-12-22-24-12V

- ML60 11-12-22-24-12V-Hpc-Hpcc-Hpv

- ML80 11-12-22-24-12V/VL-Hpc-HpccHpv

- ML90 Proc-Prov

- ML120 11-12-22-24-12V-Hpc-Hpcc-Hpv

- ML160 Pluc-Plusv-Proc-Prov

APPLICA E RISPETTA i seguenti Requisiti Essenziali di Sicurezza (RES) dell’Allegato 1 della Direttiva

2006/42/CE:

RES 1.3.2 Rischio di rottura durante il funzionamento – Applicato e Rispettato.

RES 1.3.7 Rischi dovuti agli elementi mobili – Applicato e Non Rispettato.

- NON POTRA’ ESSERE MESSA IN SERVIZIO PRIMA CHE LA MACCHINA NELLA QUALE SARA’

INCORPORATO VENGA DICHIARATA CONFORME ALLE DISPOSIZIONI DELLA DIRETTIVA

2006/42/CE ED ALLE DISPOSIZIONI NAZIONALI DI ATTUAZIONE.

- La documentazione tecnica pertinente e’ stata compilata in conformita’ dell’allegato VII B della Direttiva

2006/42/CE

- Si impegna a trasmettere, in risposta a una richiesta adeguatamente motivata delle autorita’ nazionali,

informazioni pertinenti sulla quasi macchina nelle modalita’ indicate dalle autorita’ nazionali.

- La persona autorizzata a mantenere la documentazione tecnica pertinente presso la sede della societa’ e’ l’Ing. Franco Rodighiero

Dolo

Fabio Rossi

Amministratore

Automationware srl – Via Arino 26A 30031 Dolo (VE) tel .041 5102028