MAST

Safe Work procedure

Division: /

MAST

/

Analysis By:

/ /

Date:

/ May/16/2008
Department: / School division /

Supervisor:

/ /

Frequency:

Job Title:

/

All

/ Approved By: / /

JSA Number:

Job Title:

/ 190 Fuel pump pressure testing gauges / Job Performed By: / /

Required Personal Protective Equipment: CSA approved steel-toed footwear, CSA approved safety glasses or goggles, 100% cotton coveralls preferred, and chemical gloves.

GENERAL NOTES: No lighters, matches or cell phones are allowed in the shop area. Long necklaces, bracelets and rings should be removed. Long hair should be tied back. Strings and hoods hanging from pullovers/sweaters should be removed or tucked inside of coveralls.

Safe Work procedure:

Step / Description / Hazard / Controls
1 / Inspect work area. Be conscious of hazards such as clutter, spills flammable materials or sources of ignition i.e. incandescent lamps/welding, grinding or cutting equipment. Inspect fuel pump pressure testing gauges and hoses prior to use. / Trip, fall, spill--Fire, explosion-- / Remove clutter and clean up spills. Remove flammables and sources of ignition. Note location of fire extinguisher/s and fire blanket/s. Do not use damaged gauges or hoses, and report to teacher/supervisor at once and remove from shop area.
2 / Turn vehicle off and allow it to cool down. / Fire, explosion, burns / Do not release fuel pressure over a hot engine to prevent fire, explosion and burns.
3 / Release fuel pressure according to the specific procedure outlined by the vehicle manufacturer. / Improper or sudden release of fuel pressure can cause risk of fire/explosion or unwanted skin exposure to fuel. / Follow procedure carefully when releasing pressure. Wear appropriate personal protective equipment. If exposed to fuel, remove fuel soaked clothing and wash skin immediately.
4 / Connect fuel gauge using the fittings or adapters appropriate for the specific vehicle. Once all fittings are tightened, energize fuel pump for 2 to 3 seconds only. Inspect connections for leaks. / Fire, explosion, unwanted exposure to fuel. / Correct any leaks by releasing fuel pressure according to the specific procedure outlined by the vehicle manufacturer. Adjust and or tighten the connections.
5 / Test vehicle fuel pump as described in service manual. Keep the gauge and hoses away from hot or moving parts / Fire, explosion, exposure to fuel. / Never allow hoses to become burned or damaged by hot or moving parts.
6 / When test is completed, fuel pressure must be released as described in the manufacturer's guide before removing gauge set. / Fire, explosion, exposure to fuel / Release fuel pressure according to manufacturer's procedure. If exposed to fuel remove saturated clothing and wash affected area immediately.
7 / Once gauge is removed a final inspection for fuel leaks must be performed on the vehicle. / Fire, explosion / Correct fuel leaks as necessary.

AUTHORIZED EMPLOYEE INFORMATION:

ID NUMBER: / LAST NAME: / FIRST NAME: / REMARKS:

JOB HISTORY INFORMATION:

DATE: / REMARKS:

Approval Signature: Date:

Page 1 of 2 Print Date: May/16/2008