Pupil Name…………………………………………………………………………..
Assessment Plan
BTEC First Diploma in Engineering
Unit 18: Engineering Marking Out
Credits: 5
Academic Year: 2011-12
After each assignment your work will be assessed within 2 weeks and returned to you for improvements
Task 1a (provides evidence for P1)Complete the worksheets indicating the selected method for measuring and marking out each of the three work pieces chosen for this project.
List the appropriate measuring and marking out equipment required for each of the methods.
Task 1b(provides evidence for P1)
Using the information you have collected from Task 1a, demonstrate that you can select suitable measuring and marking out methods and equipment for three different applications
Task 2a (provides evidence for P2)
- Complete the worksheets describing the appropriate measuring and marking out equipment for each of the three work pieces from Assignment 1.
- name the components being marked out
- name the equipment to be used
- describe what the equipment is used for
- give instructions on how to use the equipment
- Annotate a final photograph of your work with labels to show what marking out applications you applied.
- During your work, when marking out each of the three components, you may come across ‘defective’ equipment. What should you do with it?
- the correct name of the piece of faulty equipment
- the defect/fault (what is the problem)
- the implications of the fault if it was continued to be used
Task 3a (i, ii, iii) (provides evidence for P3)
You are required to prepare a ‘work production plan’ for each of the three work pieces (drill drift body, drill gauge and tool tray).
The work plan must show a ‘progressive’ plan for the preparation and marking out of the materials from the time you get the ‘stock’ materials. Don’t forget that the material is liable to have a protective greasy/oily film and possibly burrs. The plan must include the following:
- name the components being marked out
- stage number for each process
- the process being carried out
- name the tools and equipment to be used
- health and safety issues for the equipment and the materials
- quality check – what tolerances and accuracy level will you be working to?
Task 3b (provides evidence for P4)
You will be observed working to your prepared work plan (prepared in task 3a (i, ii, iii)) when marking out each of the three components. It is important that you demonstrate that you understand how to carry out the correct procedures when marking out the work pieces
Task 4a (provides evidence for P5)
- Leaving the work area in a safe condition; cleaning of equipment; disposal of waste; storage of measuring and marking out equipment is an important part of an engineer’s job.
- You must give ‘SIX’ examples of where the above practice has taken place in your workshop and explain the implications of NOT doing it correctly. Use headings for each of the examples and bullet points for your examples of ‘Good Practice’. (Continue on separate sheet)
- Whilst undergoing practical activity, you must be able to demonstrate safe working practice and good housekeeping. You will be observed during your practical sessions to ensure that this takes place during your routine and during all practical activity.
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BTEC Assessment Criteria – Unit 18 : Engineering Marking Out
level 2: BTEC Extended certificate in Engineering
Name……………………………………………………..
Learning Outcomes1. Know about marking out methods and equipment for different applications.
2. Be able to mark out engineering workpieces to specification.
Teacher’s signature ______Date ______
Overview of Task
Grading CriteriaP2: select and use appropriate personal protective equipment when undertaking a given engineering activity
Task / CriteriaCovered / Assessment Method / Functional
Skills / PLTS
Task 1a (provides evidence for P1)
- Complete the worksheets indicating the selected method for measuring and marking out each of the three work pieces chosen for this project.
- List the appropriate measuring and marking out equipment required for each of the methods.
- Using the information you have collected from Task 1a, demonstrate that you can select suitable measuring and marking out methods and equipment for three different applications
- Complete the worksheets describing the appropriate measuring and marking out equipment for each of the three work pieces from Assignment 1.
- name the components being marked out
- name the equipment to be used
- describe what the equipment is used for
- give instructions on how to use the equipment
- Annotate a final photograph of your work with labels to show what marking out applications you applied.
- During your work, when marking out each of the three components, you may come across ‘defective’ equipment. What should you do with it?
- the correct name of the piece of faulty equipment
- the defect/fault (what is the problem)
- the implications of the fault if it was continued to be used
Task 3a (i, ii, iii) (provides evidence for P3)
You are required to prepare a ‘work production plan’ for each of the three work pieces (drill drift body, drill gauge and tool tray).
The work plan must show a ‘progressive’ plan for the preparation and marking out of the materials from the time you get the ‘stock’ materials. Don’t forget that the material is liable to have a protective greasy/oily film and possibly burrs. The plan must include the following:
- name the components being marked out
- stage number for each process
- the process being carried out
- name the tools and equipment to be used
- health and safety issues for the equipment and the materials
- quality check – what tolerances and accuracy level will you be working to?
- Time check
- You will be observed working to your prepared work plan (prepared in task 3a (i, ii, iii)) when marking out each of the three components. It is important that you demonstrate that you understand how to carry out the correct procedures when marking out the work pieces and be able to carry out appropriate quality checks and reduce risks of personal injury. In doing this, you will be showing you have followed your proposed work plan.
You will be observed during task 3b to ensure that you carry out appropriate checks to ensure that each of the three work pieces you have marked out meet the requirements of the drawings provided to you and that you have followed the instructions given to you by the technician. Your work will be checked against the drawings by the technician to check you have fulfilled the brief.
Task 3d (provides evidence for D1)
- For each of the three work pieces covered in the previous tasks, you must ‘JUSTIFY’ your CHOICE of measuring and marking out equipment.
- Justify WHY you decided to mark out your first ’DATUM LINE’, the EQUIPMENT chosen (its use) and the TECHNIQUES used.
- CRITICALLY EVALUATE your decisions giving good reasons and SUBSTANTIATE these (why you chose them), say WHAT you did, and HOW you did it.
- Leaving the work area in a safe condition; cleaning of equipment; disposal of waste; storage of measuring and marking out equipment is an important part of an engineer’s job.
- You must give ‘SIX’ examples of where the above practice has taken place in your workshop and explain the implications of NOT doing it correctly. Use headings for each of the examples and bullet points for your examples of ‘Good Practice’. (Continue on separate sheet)
- Whilst undergoing practical activity, you must be able to demonstrate safe working practice and good housekeeping. You will be observed during your practical sessions to ensure that this takes place during your routine and during all practical activity.
P1
P2
M1
P3
P4
M2
D1
P5
P5 / Worksheets
Log Books with photos, illustration and notes.
Worksheet
Report sheets
Worksheets
Observation Record sheet and photos
Observation Record sheets and photos
Worksheets
Worksheets
Observation record sheets and photos
Scenario Assessment
BTEC Extended certificate in Engineering
Unit Number and Title:Unit 18 – Engineering Marking Out
Candidates Name: Teacher:
Date of completion:
Criteria:
Group activity
Scenario: As an engineer, it is common to make your own tools and equipment. The tools you make are personal and unique to you – no-one else has that tool – it’s yours. For this project, you are required to manufacture a selection of products that will be useful additions to your toolbox.
Task :For this assignments you are required to prepare materials for the manufacture of three products using appropriate measuring and marking out tools and equipment and marking out techniques. You are to prepare material for the ‘Drill Drift’, the ‘Drill Gauge’ and the ‘Tool Tray’.
You with manufacture each product.
PASS / MERIT / DISTINCTIONP1 select suitable measuring andmarking out methods andequipment for three differentapplications.
P2 describe the measuring and
marking out equipmentused for the three differentapplications.
P3 prepare a work plan formarking out each of the threedifferent applications.
P4 mark out the three different
applications to the preparedwork plan.
P5 demonstrate safe working
practices and goodhousekeeping. / M1 recommend corrective
action for unsafe or defective
marking out equipment.
M2 carry out checks to ensure
that the marked out
components meet the
requirements of the drawing
or job description. / D1 justify the choices of datum,
work-holding equipment and
measurement techniquesused to mark out the threedifferent applications.
Decision of grade awarded at this date
No Award [ ] [ ] [ ] [ ] [ ] [ ] [ ] [ ]
Is this to be resubmitted? Yes [ ] No [ ]
Assessors signature:______Date: ______
Student Signature:______Date: ______