5000m3/year wood particle board line
We are specialized in customizing the complete set of PB plant with small annual capacity with5000 m3 per year. We can not only correctly configure PB plant components, equipments and accessories to define all interfaces, but also can configure manual, semi-automatic and automatic type PB plant according to the condition of the customer’s raw material and investment.
Technical data of particle boardline
Raw material type
wood material with small diameter wood, branches, leftovers of timber cutting and wood strips, round wood core and veneer wastes, parings or scraps of processing furniture etc.
Plant capacity
5,000 cubic meters per annum:20 cum/day
Press type
Multi opening/Multi day-light
Products
Particle boards/Chip boards
Product thickness
Particle board thickness range: 8-40 mm
Board Size
Size of final panels: 8' x 4', 9' x 4', 8' x 6', 9' x 6', 10' x 4', 7' x 3'
Panel density
Particle boards: 650-850 kg/m³
Scope of supply
Chipper, Flaker, grinder, Dryer, Gluing system,blender, Forming line, Pre-pressing line, Pressing line, Cooling line, trimming and cutting line, Sanding line, Energy generation systems, Dust collection system, glue making systemand Other fabrication parts.
Technology flow chart
Particleboard is made from small-diameter wood, branches, wood residues and no-wood agricultural residues via chip preparation, drying, spreading and hot press section. Finished boards can be used for furniture, building, packing, vehicle and ship decoration and lamination.
1.chip preparation section
Raw mateiral is processed into qualified chips by the drum chipper, then the chips are transported to the chip bin, and then feed to the knife-ring flaker by wihich the chips are turned to flakes, then the flake stored in wet flake bin.
2. drying and sifting section
The flakes discharged from the wet flake bin are conveyed to the dryer. Qualified core flakes are stored in core flake bin; oversize flakes are sent to mill to be recrushing, and transported to surface flake bin.
3. glue regulation and applying section
After scaled, the core and surface flakes are to be effectivel and uniformly mixed with qualified glue independently in their glue mixers respectively.
4. forming and hot pressing section
The surface and core flakes are sent into forming machine, and forming on the mat conveyor uniformly. After preocessed of metal remover, pre-press, lengthwide saw, cross saw, accelearte conveyor, storing conveyor and laoding conveyors, mats are transported to carrier and then to hot press. Rough boards after pressing are pushed to unloader via pallet. PLC control is used in mat-forming section.
5. cooling and sizing section
The rough board is conveyed to star cooler for cooling, then the rough board goes through side trimming saw and become a qualified particle board, stached on the hydraulic lift.
6, sanding section
The board are sanded, check and stored.
Equipment list for 5000m3/year wood PB line
1. Main equipment list
No. / Model / Name / Qty / RemarkⅠ / Chip preparation section
101 / BZY1180/9 / Belt conveyor / 1
102 / BX216 / Drum chipper / 1
103 / BZY1180/19 / Belt conveyor / 1
TD250 / Bucket lift / 1
Iron remover / 2 / Supplied by user
104 / BLC2740 / Chip silo / 1 / The seller supplies the drawings, the user prepare materials and manufacture it on site.
105 / BZY1160/6 / Belt conveyor / 1
106 / BX466 / Ring flaker / 1
107 / MQS5-54 / Air conveying system / 1 / Seller provides blower, discharger. Other non-standard parts such as pipes, supports and cyclone separator are locally made.
108 / BLC2730 / Wet flakes silo / 1 / The seller supplies the drawings, the buyer prepare materials and manufacture it on site.
109 / BZY1180/9 / Belt conveyor / 1
Ⅱ / Drying, sifting and milling section
201 / Iron remover / 1
202 / BG2318 / Dryer / 1
Screw conveyor / 1
203 / BF178A / Screen / 1
204 / MQS5-54 / Air conveying system / 2 / Seller provides blower, discharger. Other non-standard parts such as pipes, supports and cyclone separator are locally made.
205 / BLC2715 / Core flake silo / 1 / The seller supplies the drawings, the user prepare materials and manufacture it on site.
206 / BLC2730 / Surface flake silo / 1 / The seller supplies the drawings, the user prepare materials and manufacture it on site.
207 / BZY1160/6 / Belt conveyor / 1
208 / BX566 / Milling machine / 1
209 / MQS5-54 / Air conveying system / 1 / Seller provides blower, discharger. Other non-standard parts such as pipes, supports and cyclone separator are locally made.
210 / BZY1180/10 / Belt conveyor / 2
Ⅲ / Glue regulating and applying section
301 / Glue regulating and applying system / 1
302 / BS123 / Glue blender / 2
303 / BZY1160/14 / Belt conveyor / 2
304 / BZY1060/3 / Vibrating belt conveyor / 1
Ⅳ / Forming and prepress section
401 / BP3313 / Forming machine / 1
402 / BY8313 / three roller Prepress / 1
403 / BHJ1113 / Cross saw / 1
404 / BQB1250 / Edge saw / 1
405 / Edge mateiral recycling system / 1
406 / BZY1015 / Sychronous conveyor / 1
407 / BZY1315 / Accelarte conveyor I / 1
408 / BZY1315 / Accelarte conveyor II / 1
409 / BZY1315 / Accelarte conveyor III / 1
410 / BYZ1115/4 / Loading conveyor / 1
Ⅴ / Hot pressing section
501 / BZY114X8/3 / Loader / 1
502 / BY614X8/13 / Hot press / 1
503 / BZY114X8/3 / Unloader / 1
504 / BZY354 / Unloading conveyor / 1
Ⅵ / Rear processing section
601 / BHJ422 / Infeed conveyor / 1
602 / BH4230 / Cooler / 1
603 / BHC423 / Outfeed conveyor / 1
604 / BZY3715 / Feed conveyor / 1
605 / BC1112 / Longitudinal edge saw / 1
606 / BZY3215 / Cross feed conveyor / 1
607 / BC2124 / Transversal edge saw / 1
608 / BZY3920 / Outfeed conveyor / 1
609 / BSJ114×8/2 / Hydraulic lifting table / 1
610 / Stacker / 1
611 / BZY / Forklift roller table / 1
Ⅶ / Electrical control system for the above equipment / 1
Remark:
The above equipment list is subject to adjust according to thechnology process.
2. Auxiliary equipment list for 5000m3/year wood PB line supplied by user:
No. / Name / Qty / RemarkⅠ / Sanding section
101 / Fork roller / 1
102 / Board pusher / 1
103 / Transveral roller lift / 1
104 / Longitudinal roller conveyor / 1
105 / Four-head Wide belt sander / 1
106 / Longitudinaloutfeed roller conveyor / 1
107 / Stacker / 1
108 / Transversal roller lift / 1
109 / Transversal roller conveyor / 1
110 / Electrical control system / 1
111 / Air conveying and dedusting system for / Seller provides blower, discharger, and bag de-duster. Other non-standard parts such as pipes, supports and cyclone separator are locally made.
Ⅱ / Air conveying and dedusting system
201 / Air conveying and dedusting system for wet flake / Seller provides blower, discharger, and bag de-duster. Other non-standard parts such as pipes, supports and cyclone separator are locally made.
202 / Air conveying and dedusting system for core flake / Seller provides blower, discharger, and bag de-duster. Other non-standard parts such as pipes, supports and cyclone separator are locally made.
203 / Air conveying and dedusting system for surface flake / Seller provides blower, discharger, and bag de-duster. Other non-standard parts such as pipes, supports and cyclone separator are locally made.
204 / Air conveying and dedusting system for forming / Seller provides blower, discharger, and bag de-duster. Other non-standard parts such as pipes, supports and cyclone separator are locally made.
205 / Air conveying and dedusting system for edge saw / Seller provides blower, discharger, and bag de-duster. Other non-standard parts such as pipes, supports and cyclone separator are locally made.
206 / Waste mat recycle system / Seller provides blower, discharger, and bag de-duster. Other non-standard parts such as pipes, supports and cyclone separator are locally made.
Ⅲ / Glue making system
Ⅳ / Boiler / 1 / 120×104 kcal/h or 3T
Ⅴ / others
501 / Non-standard parts manufacturing and installation / include platforms, bridges, supports, drying ducts, ladder, exhaust hood, silo and cyclone separator etc
502 / Spark detecting and extinguishing device
503 / Electric material / wires, cables, cable bridges, electricity material from lower connection of electric control counter to operation tables, and motors and machine terminal box. The seller will provide material list.
504 / Thermal insulation material and its manufacturing / The insulation for drying ducts, heat supply ducts(thermal oil, steam) etc.
505 / The installation for the production / The cost for installation is generally about 6% of the machine price, and the installation for energy plant is not included.
506 / The transportation and insurance / Sea transportation and local land transportation in the user’s country
507 / Electricity supply / High and low voltage distribution, including transformer, power distribution counter
508 / Cooling water and hydrant system
509 / Foundation
510 / Air compressor
511 / Hydraulic oil, thermal oil
512 / Loader / For the conveying wood from wood yard to chipper
513 / Fork truck / Transportation for raw board and finished board
514 / Spare parts for about one year using
515 / Engineering design / Including technical process, civil engineering, heat supply, hydrant, plant, office, road
516 / others / Such as: inspection, laboratory, maintenance equipment, pipes for oil, water, heat, steam, air, adjusting shims.
Remark:
The above equipment list is subject to adjust according to thechnology process.