ENDS 1143 – Introduction To Product Design

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I. COURSETITLE:Introduction to Product Design

COURSENUMBER: 1143CATALOGPREFIX: ENDS

II. PREREQUISITES:ENDS 1142

COREQUISITE: None

III. CREDITHOURS: 3LECTUREHOURS: 3

LABORATORYHOURS:0OBSERVATIONHOURS: 0

IV. COURSEDESCRIPTION:

An introductory course in the application of the engineering design process to solving product design problems. The formal design solution is presented in the form of engineering working drawings, bill of material, estimates of time, material, and labor costs, with other reports as required.

V. ADOPTEDTEXT:

TECHNICAL DRAWING

By: Goetsch, D.L., Chalk, W.S., Rickman, R.L., and Nelson, J.A.

New York: Delmar Publishers, Inc. 2010

ISBN: 1-4283-3583-8

VI. COURSEOBJECTIVES:

At the completion of this course the student will be able to:

1. work in design teams to solve problems that result in the design of new products.

2. learn to recognize and apply attributes and brainstorming techniques to solve problems.

3. maintain a design notebook detailing possible solutions, selecting an appropriate solution.

4. draft a complete set of working detail and assembly drawings of the problem solution.

5. specify manufacturing methods for product construction.

6.estimate retail price of product from bill of material, estimated material costs,

labor costs, and assembly requirements.

7. complete a simulated market survey for product.

VII. COURSE METHODOLOGY:

Course Methodology is at the discretion of the instructor. The course material will be primarily delivered through the lecture/discussion method. Special attention will be given to interactive problem solving. Lecture experiences are included as well as hands-on demonstrations and in-class design work.

VIII.GRADING:

Grading will follow the policy in the catalog.Typically, grading will be based on the

following:

100 – 90 = A

89 – 80 = B

79 – 70 = C

69 – 60 = D

59 – 0 = F

IX. COURSEOUTLINE:

WEEK: MATERIAL:

1. INTRODUCTION.

PROCEDURES IN MACHINE DESIGN.

2.THE DESIGN PROCESS. LEARNING. PLANNING.

THE DESIGN PROCESS. REPORT ASSIGNMENTS.

3.PROJECT ASSIGNMENTS.

ASSEMBLY & DETAILS.

4. THREADED FASTENERS. SHAFTS. KEYS.

PROJECT WORK.

5. GEARS. PULLEYS.

PROJECT WORK.

6. BEARINGS. REPORTS DUE.

MIDTERM EXAMINATION.

7. O-RINGS. SEALS.

PROJECT WORK.

8.DESIGN REVIEW: 1.

ADHESIVES. GLUES. SOLVENTS. RF CUTTING and SEALING.

9.BRAINSTORMING PROCESS.

DESIGN REVIEW: 2.

10. SPRINGS.

PROJECT WORK.

11.ATTRIBUTES.

PROJECT WORK.

12.TIME STUDY.

DESIGN REVIEW: 3.

13. BRAINSTORMING PROCESS

PROJECT WORK

14.ESTIMATION.

ESTIMATION FOR YOUR PROJECT.

15. DESIGN REVIEW: 4.

PRODUCT DESIGN PACKAGES DUE.

X. OTHERREQUIREDBOOKS, SOFTWARE,ANDMATERIALS:

Scientific calculator,graph paper, compass, protractor, and a graduated scale, typical drafting equipment.

XI. EVALUATION:

Assignments will be evaluated according to instructor directives.

Typically: The grade will be determined by midterm examination, comprehensive final examination,homework, participation, and the reports.

Assignments are due on time. Late assignments penalized 10% per class period.

Class Attendance and Design Log = 10%

Quizzes = 10%

Project = 30%

Design Standards Report = 10%

Midterm Examination = 15%

Final Examination = 25%

or discretion of instructor, furnished to students at the beginning of the course.

XII. SPECIFICMANAGEMENTREQUIREMENTS:

Class attendance and participation are strongly recommended.

XIII. OTHER INFORMATION:

FERPA: Students need to understand that your work may be seen by others. Others may

see your work when being distributed, during group project work, or if it is chosen for demonstration purposes.

Students also need to know that there is a strong possibility that your work may be submitted to other entities for the purpose of plagiarism checks.

DISABILITIES: Students with disabilities may contact the Disabilities Service Office, Central Campus, at 800-628-7722 or 937-393-3431.