MIFAB, Inc.CHAPTER 11

CHAPTER 11

FIXTURE CARRIERS

FIXTURE CARRIERS

Fixture Carriers are in-the-wall fixture supports used to mount fixtures. Some units also have plumbing connections for the drain lines. Different fixtures and installation requirements require certain types of fixture carriers.

  1. Water Closet Carriers

a)Off-The-Floor plumbing fixtures

b)Lids are 7ga. Diamond plate mild steel.

  1. –HD option lids are reinforced with angle iron on the underside of the lid.

c)The Lid Bolts (MI-BOLT) are 5/8-11UN flanged bolts with neoprene washer.

  1. The head of the bolts are covered with a plastic cap (MI-CAP) to minimize the chance of tripping.

d)Crossbars fit into the crossbar brackets and are held in with cotter pins. The crossbar has a nut welded to the top to hold down the Lid with the Lid Bolts.

  1. The nut is welded on top of the crossbar to allow the lid to be removed incase the crossbar or nut weld rust.

e)The Body is made with ½” legs on the ends to allow the interceptor to rest on the feet. This elevates the bottom of the interceptor from the wet ground or floor to prevent corrosion.

f)Sewer Gas Stopper and Deep Seal Trap are located on the inside of the interceptor at the outlet.

  1. The deep seal trap takes the water from the bottom of the interceptor.
  2. The Sewer Gas Stopper doesn’t allow sewer gas from entering the interceptor and possibly the upstream drain line.

g)Internal Baffles direct the path of the waste water entering the interceptor.

  1. The baffles are removable to allow easy access when cleaning.

h)Interceptors either have an external or internal flow control.

  1. Regulates the amount of flow going through the interceptor.
  1. Grease Interceptors

a)The purpose of a grease interceptor is to trap and store the suspended grease from the water passing through it. They are usually connected to kitchen sinks, floor drains, and other plumbing fixtures in restaurants, hotels, and institutions that discharge grease laden waste water. MIFAB’s grease interceptors operate on the principle of separation by floatation.

b)Function of the interceptor.

  1. Waste water enters the interceptor hitting the baffle. The baffle keeps the water calm inside the interceptor. Allowing the grease and oil to properly separate.
  2. The grease and oil separate in the main part of the interceptor.
  3. The sludge stopper retains any sediment that sinks from clogging the deep seal trap.
  4. The water exiting the interceptor is taken from the bottom of the deep seal trap.

c)The interceptor always has water in it up to the bottom of the inlet and outlet. The capacity of the interceptor allows time for the water and grease to separate.

  1. Grease is less dense than water and the grease separates from the water as it cools. The grease and oils will float to the top of the water. The grease and oils will remain on the top of the water until it is serviced.

d)Flow Controls

  1. External flow controls have the same connection as supplied on the interceptor with an internal orifice hole calibrated to allow the proper flow to the interceptor.
  2. External flow controls are to be installed prior to the interceptor.
  3. It also has a vent connection that is to be connected to the drain pipe vent system.
  4. The vent connection allows air to enter the drain pipe and creates a smoother flow of the drain water entering the interceptor.
  1. Internal flow controls are located on the inside of the interceptor at the inlet.
  2. They are a piece of stainless steel with the calibrated orifice hole to allow the proper flow to the interceptor.

e)Sizing

  1. Sizing of the required interceptor is determined by the maximum amount of flow (GPM) through the interceptor.
  2. The calculations are per Plumbing and Drainage Institute (PDI) G-101 standard.
  3. Calculate the volume of all the fixtures to be served by the grease interceptor.
  4. Three compartment sink with 15” x 10” x 24” sinks
  5. 15” x 10” x 24” = 3600in^3 x 3 = 10,800in^3
  6. Convert the volume to gallons.
  7. Divide the calculated volume by 231
  8. 10,800in^3 / 231 = 46.75 gallons
  9. Multiply calculated gallons by average fixture capacity. (75%)
  10. 46.75 gallons * 75% = 35.06 gallons
  11. This gives the required gallons of flow in a 1 minute drain time.
  12. 35.06 gallons / 1 minute = 35 GPM
  13. 35GPM capacity interceptor is required.

f)MI-G and MI-G-L Series

  1. All come with an external flow control (FLC).
  2. MI-G-L Series is designed to have a low rough in to better fit in restricted spaces.
  3. All additional options are listed in the Price Book.

g)XL-MI-G Series

  1. Larger capacity interceptors.
  2. All come with an internal flow control.
  3. All additional options are listed in the Price Book.

h)MI-G-SS Series

  1. Same capacity and design as the MI-G Series constructed out of 304 stainless steel.
  2. All come with an external flow control (FLC).
  3. All additional options are listed in the Price Book.

i)MI-G-SD Series

  1. All units come with a grease draw-off valve.
  2. It allows the grease to be removed from the unit without removing the lids.

j)MI-G-SDH Series

  1. Semi automatic draw off grease interceptor.
  2. The top port is plugged and can be opened to attach a hose for grease drainage.
  3. How to operate the interceptor when cleaning.
  4. Close the ball valve on the outlet side of the interceptor.
  5. Remove the drain plug on the lid and connect the hose.
  6. Run hot water into the interceptor. The how water will liquefy the grease and push it out of the drain hose.
  7. The interceptor is clean once the water coming out of the drain hose is clear.
  8. Remove the hose and reinstall the cap. Open the ball valve and the unit is ready to be put back in service. Occasional internal cleaning is still necessary to remove sediment and debris.
  1. Cover Shrouds

a)MI-CS Series

b)Cover Shrouds provide support for the interceptor and adjustability of the inlet and outlet dimensions to match drainage piping where necessary.

c)The shroud can be set in the slab at the time of pouring.

d)The shroud is secured and suspended in the slab by its anchoring flanges.

e)The interceptor is easily accessible for cleaning and inspection by simply removing the cover that sits flush with the floor.

  1. Oil Interceptors

a)Oil interceptors are designed for use in drain lines where oils and sediment are found. These drain lines may be from areas in parking garages, machine shops, service stations, aircraft hangars, industrial and manufacturing areas.

b)The oil interceptors are designed to protect against water pollution by preventing oils and sediment in waste water entering the drain lines.

c)The MI-O and MI-O-HU Series have a draw-off valve that allows the intercepted oil to automatically be placed in a storage device.

  1. The oil draw-off instructions are on pg186 in the price book.
  2. The MI-O Series has a connection outlet for the storage device and the MI-O-HU Series has a built an integral storage compartment.

d)Oil interceptors come with vent connections on the sides. Local codes and guidelines determined if the vents are needed. Unused vent connections can be capped with a plug.

e)Oil interceptors come standard with a sediment bucket.

f)Oil interceptors are designed to function properly with a specified amount of flow.

  1. Sizing guidelines are on page pg186 in the Price Book.

g)MI-OS Series

  1. Oil and sediment interceptor with “Special Duty” grates and sediment bucket.

h)MI-SO Series

  1. Similar design as the MI-O Series
  2. They include a draw-off valve, vent connections, and sediment bucket.
  3. Capacity is based on the interceptor’s holding capacity.
  4. Required capacity is determined by maximum flow entering the interceptor and the time required for the particles to settle.
  1. Solid and Sediment interceptors

a)MI-HAIR Series

  1. Installed under a sink designed to catch hair.
  2. Removable cap on the bottom allows access to the sediment bucket for maintenance.

b)MI-SOLID Series

  1. MI-SOLID-S is a cast iron body with an internal sediment bucket and cleanout plug.
  2. MI-SOLID-LB a suspended interceptor that has access to the sediment bucket from the bottom.
  3. MI-SOLID-M, -L interceptors have an internal sediment bucket. They have the inlet lower than the outlet. This allows the sediment to settle at the bottom of the interceptor.
  4. MI-SOLID-SA
  5. Side access interceptor with a removable tray for cleaning.
  6. The removable tray is perforated and designed to retain sediment.
  7. MI-SOLID-TA
  8. Top access with a removable sediment bucket and a perforated screen located on the inside of the interceptor at the outlet.
  9. Flow rates are given to match up with a standard MI-G Series grease interceptor.

c)MI-SAND Series

  1. Unit has internal baffles to help separate the sand and it includes two sediment buckets.
  2. The capacity needed for sand interceptors is determined by the maximum flow rate and the settling time of the sand entering the interceptor.

d)MI-SD Series

  1. Similar to the MI-OS Series but comes with fabricated grates that are Light Duty” load rated.
  1. Specialized interceptors

a)MI-FISH, MI-LINT, MI-RICE Series

  1. All have two sets of internal perforated baffles to catch and retain the corresponding sediment.
  2. The MI-FISH is the only model that has a sediment bucket.
  1. Electronic Interceptors

a)MI-E-G, MI-E-O, and MI-E-O-HU Series

  1. Same as the standard units with the electronic components.
  2. Each unit comes with a shut off valve on the inlet, float switch, and control box.
  3. The float switch monitors the grease or oil levels in the interceptor.
  4. The float switch turns on an alarm on the control box and closes the shut off valve when the grease or oil reaches a certain level.
  5. This stops any flow into the interceptor until it is maintenance.
  6. The float switch is reset after maintenance and the shut off valve reopens to allow standard operation.
  1. Bolt On Extensions

a)A quick way to add length to the “C” dimension of a standard interceptor.

b)Used when the vertical adjustment of the interceptor is necessary to meet the drainage piping elevation.

c)The lids are removed from the interceptor and the bolt on extension is installed. The lids are then placed on the extension.

d)Extensions 6” and shorter come with longer bolts to mount the extension and lid to the interceptor.

e)Extensions over 6” tall come with cross bars installed in the extension to mount the extension to the interceptor and mount the lids to the extension.

CHAPTER 11-1

FIXTURE CARRIERS