Copyright 2015 AIA MasterSpec Premium 12/15

PRODUCT MASTERSPEC LICENSED BY ARCOM TO CONBRACO, INC.

Copyright 2015 by The American Institute of Architects (AIA)

Exclusively published and distributed by Architectural Computer Services, Inc. (ARCOM) for the AIA

This Product MasterSpec Section is licensed by ARCOM to Apollo Valves, Conbraco Industries, Inc. ("Licensee").

This Product MasterSpec Section modifies the original MasterSpec text, and does not include the full content of the original MasterSpec Section.

Revisions made to the original MasterSpec text are made solely by the Licensee and are not endorsed by, or representative of the opinions of, ARCOM or The American Institute of Architects (AIA). Neither AIA nor ARCOM are liable in any way for such revisions or for the use of this Product MasterSpec Section by any end user. A qualified design professional should review and edit the document to suit project requirements.

For more information about ApolloPEX products and Apollo Valves, contact Conbraco Industries, Inc., P.O. Box 247, Matthews, NC 28105; Phone: (704) 847-6000; Fax: (704) 841-6020; Website: http://www.apollovalves.com/; Email: .

For more information about Elkhart Products, contact Elkhart Products Corporation, 1255 Oak Street, Elkhart, IN 46514. Phone: 574-264-3181; Fax: 574-264-0103; Website: http://www.elkhartproducts.com/; Email: .

For information about MasterSpec contact ARCOM at (800) 424-5080 or visit www.MasterSpec.com.

SECTION 238316 - RADIANT-HEATING HYDRONIC PIPING

TIPS:

To view non-printing Editor's Notes that provide guidance for editing, click on Masterworks/Single-File Formatting/Toggle/Editor's Notes.

To read detailed research, technical information about products and materials, and coordination checklists, click on Masterworks/Supporting Information.

Revise this Section by deleting and inserting text to meet Project-specific requirements.

This Section uses the term "Architect." Change this term to match that used to identify the design professional as defined in the General and Supplementary Conditions.

Verify that Section titles referenced in this Section are correct for this Project's Specifications; Section titles may have changed.

PART 1 - GENERAL

1.1  RELATED DOCUMENTS

Revise this Section by deleting and inserting text to meet Project-specific requirements.

  1. Drawings and general provisions of the Contract, including General and Supplementary Conditions and Division01 Specification Sections, apply to this Section.

1.2  SUMMARY

  1. Section includes radiant-heating piping, including pipes, fittings, water regulators, temperature actuated water mixing valves, and piping specialties.

1.3  DEFINITIONS

Retain terms that remain after this Section has been edited for a project.

  1. CWP: Cold working pressure.
  2. PEX: Crosslinked polyethylene.
  3. PEX/AL/PEX: Crosslinked polyethylene/aluminum/crosslinked polyethylene.
  4. PTFE: Polytetrafluoroethylene plastic.

1.4  ACTION SUBMITTALS

  1. Product Data: For each type of product.
  2. Include data for piping, fittings, manifolds, specialties, and controls; include pressure and temperature ratings, oxygen-barrier performance, fire-performance characteristics, and water-flow and pressure-drop characteristics.
  3. Shop Drawings: Show piping layout and details drawn to scale, including valves, manifolds, controls, and support assemblies, and their attachments to building structure.
  4. Shop Drawing Scale: [1/4 inch = 1 foot (1:50)] <Insert scale>.

1.5  INFORMATIONAL SUBMITTALS

Retain "Coordination Drawings" Paragraph below for situations where limited space necessitates maximum utilization for efficient installation of different components or if coordination is required for installation of products and materials by separate installers. Coordinate paragraph with other Sections specifying products listed below. Preparation of coordination drawings requires the participation of each trade involved in installations within the limited space.

  1. Coordination Drawings: Reflected ceiling plan(s) and other details, drawn to scale, on which the following items are shown and coordinated with each other, using input from installers of the items involved:
  2. Suspended ceiling components.
  3. Structural members to which radiant-heating piping will be attached.
  4. Items penetrating finished ceiling, including the following:
  5. Lighting fixtures.
  6. Air outlets and inlets.
  7. Speakers.
  8. Sprinklers.
  9. Access panels.
  10. Insert item>.
  11. Perimeter moldings.

1.6  CLOSEOUT SUBMITTALS

  1. Operation and Maintenance Data: For radiant-heating piping valves and equipment to include in operation and maintenance manuals.

1.7  WARRANTY

For complete details, please refer to our Standard Terms and Conditions and Warranty and Limitations of Liability at: http://www.apollovalves.com/_docs/Terms_and_Warranty.pdf.

A.  Manufacturer's Special Warranty on Domestic Products: Conbraco Industries, Inc. warrants products to be free of defects in workmanship or material for a period of five years. This warranty applies to Apollo brand products with "Made in the USA" markings only. Conbraco will correct such defects by suitable repair or replacement at Conbraco's discretion.

  1. Manufacturer's Special Warranty on International Products: APOLLO INTERNATIONAL products will be free of defects in workmanship or material for a period of two years. Conbraco will correct such defects by suitable repair or replacement at Conbraco's discretion.
  2. Elkhart Products Corporation warranties our fittings to be free from defects in materials and workmanship for a period of fifty (50) years. The Elkhart Product Corporation Water Heater hoses carry a two (2) year warranty against defects in materials and workmanship. Any fitting which proves to be defective will be replaced or a credit issued, but no incidental labor charges, expenses or damages will be allowed.

PART 2 - PRODUCTS

Manufacturers and products listed in SpecAgent and Masterworks Paragraph Builder are neither recommended nor endorsed by the AIA or ARCOM. Before inserting names, verify that manufacturers and products listed there comply with requirements retained or revised in descriptions and are both available and suitable for the intended applications. For definitions of terms and requirements for Contractor's product selection, see Section016000 "Product Requirements."

2.1  PEX PIPE AND FITTINGS

In "Basis-of-Design Product" Subparagraph below 94XLF has F1807 end connections. Tectite 210 valves have Push end connections and Tectite 210-3 have Push x threaded connections. Tectite 200 Series and Series 900 (Copper-Loc) Series fittings have Push connections. Tectite 210, 210-3 valves, and Tectite 200 Series fittings are removable. Elkhart Products Corporation 900 series Copper-Loc Series fittings are not removable and are made in USA.

  1. Basis-of-Design Product: Subject to compliance with requirements, provide Apollo International, Conbraco Industries, Inc.; [94XLF valve] [Tectite 210 Series valve] [210-3 Series valve] [Tectite 200 Series fittings] and Elkhart Products Corporation 900 Series Copper Loc non-removable pressure fittings, or comparable product by one of the following:
  2. FlorHeat Company (The).
  3. Heat Innovations Inc.
  4. Zurn Industries, LLC.
  5. Insert manufacturer’s name>.
  6. Pipe Material: PEX plastic according to ASTMF876.

See discussion in the Evaluations about oxygen barrier in "Oxygen Barrier" Paragraph below. The referenced standard is the only standard used by plastic-tubing manufacturers that describes how to test and measure oxygen diffusion in plastic tube. It is a German national standard and is available in English; see the Evaluations for information about where it can be obtained.

  1. Oxygen Barrier: Limit oxygen diffusion through the tube to maximum 0.10 mg per cu.m/day at 104 degF (40 degC) according to DIN4726.
  2. Fittings: [ASTMF1807, metal insert and copper crimp rings] [ASTMF1960, cold expansion fittings and reinforcing rings].
  3. Pressure/Temperature Rating: Minimum 100 psig (690 kPa) and 180 degF (82 degC).

2.2  PEX/AL/PEX PIPE AND FITTINGS

  1. Manufacturers: Subject to compliance with requirements, provide products by one of the following:
  2. Heat Innovations Inc.
  3. IPEX USA LLC.
  4. Uponor.
  5. Viega LLC.
  6. Watts Radiant; a Watts Water Technologies company.
  7. Insert manufacturer’s name>.
  8. Pipe Material: PEX plastic bonded to the inside and outside of a welded aluminum tube according to ASTMF1281.

See discussion in the Evaluations about oxygen barrier in "Oxygen Barrier" Paragraph below. The referenced standard is the only standard used by plastic-tubing manufacturers that describes how to test and measure oxygen diffusion in plastic tube. It is a German national standard and is available in English; see the Evaluations for information about where it can be obtained.

  1. Oxygen Barrier: Limit oxygen diffusion through the pipe to maximum 0.10 mg per cu.m/day at 104 degF (40 degC) according to DIN4726.
  2. Fittings: ASTMF1974, metal insert fittings with split ring and compression nut (compression joint) or metal insert fittings with copper crimp rings (crimp joint).
  3. Flame-Spread and Smoke-Developed Indices: 25 and 50 or less, respectively, tested according to ASTME84.
  4. Pressure/Temperature Rating: Minimum 100 psig (690 kPa) and 210 degF (99 degC).

2.3  EPDM PIPE AND FITTINGS

  1. Manufacturers: Subject to compliance with requirements, provide products by the following:
  2. Watts Radiant; a Watts Water Technologies company.
  3. Insert manufacturer’s name>.
  4. Pipe Material: Crosslinked EPDM inner and outer tubes.
  5. Wall Thickness: Minimum 0.125 inch (3.2 mm).

See discussion in the Evaluations about oxygen barrier in "Oxygen Barrier" Paragraph below. The referenced standard is the only standard used by plastic-tubing manufacturers that describes how to test and measure oxygen diffusion in plastic tube. It is a German national standard and is available in English; see the Evaluations for information about where it can be obtained.

  1. Oxygen Barrier: Ductile aluminum foil layer applied to the inner tube to limit oxygen diffusion through the pipe to maximum 0.10 mg per cu.m/day at 104 degF (40 degC) according to DIN4726.
  2. Reinforcing Braid: Braided-aluminum wire between the inner and outer tube.
  3. Fittings: ASTMF1807, copper with stainless-steel crimps or clamps.
  4. Pressure/Temperature Rating: Minimum 100 psig (690 kPa) and 210 degF (99 degC).

2.4  DISTRIBUTION MANIFOLDS

  1. Manifold: Minimum NPS1 (DN25), [brass] [copper] [modular plastic] [or] [stainless steel].

Some plastic modular manifolds do not have main shutoff valves. Each piping loop on manifold has its own supply and return shutoff.

  1. Main Shutoff Valves:
  2. Factory installed on supply and return connections.
  3. [Two] [Three]-piece body.
  4. Body: Brass or bronze.
  5. Ball: Chrome-plated bronze.
  6. Seals: PTFE.
  7. CWP Rating: 150 psig (1035 kPa).
  8. Maximum Operating Temperature: 225 degF (107 degC).
  9. Manual Air Vents:
  10. Body: Bronze.
  11. Internal Parts: Nonferrous.
  12. Operator: Key furnished with valve, or screwdriver bit.
  13. Inlet Connection: NPS1/2 (DN15).
  14. Discharge Connection: NPS1/8 (DN6).
  15. CWP Rating: 150 psig (1035 kPa).
  16. Maximum Operating Temperature: 225 degF (107 degC).
  17. Balancing Valves:
  18. Body: Plastic or bronze, ball or plug, or globe cartridge type.
  19. Ball or Plug: Brass or stainless steel.
  20. Globe Cartridge and Washer: Brass with EPDM composition washer.
  21. Seat: PTFE.

Retain "Visual Flow Indicator" or "Differential Pressure Gage Connections" Subparagraph below.

  1. Visual Flow Indicator: Flowmeter with visible indication in a clear plastic cap at top of valve.
  2. Differential Pressure Gage Connections: Integral seals for portable meter to measure loss across calibrated orifice.
  3. Handle Style: Lever or knob, with memory stop to retain set position if used for shutoff.
  4. CWP Rating: Minimum 125 psig (860 kPa).
  5. Maximum Operating Temperature: 250 degF (121 degC).
  6. Zone Control Valves:
  7. Body: Plastic or bronze, ball or plug, or globe cartridge type.
  8. Ball or Plug: Brass or stainless steel.
  9. Globe Cartridge and Washer: Brass with EPDM composition washer.
  10. Seat: PTFE.
  11. Actuator: Replaceable electric motor.
  12. CWP Rating: Minimum 125 psig (860 kPa).
  13. Maximum Operating Temperature: 250 degF (121 degC).
  14. Thermometers:
  15. Mount on supply and return connections.
  16. Case: Dry type, metal or plastic, [2-inch (50-mm)] <Insert dimension> diameter.
  17. Element: Bourdon tube or other type of pressure element.
  18. Movement: Mechanical, connecting element and pointer.
  19. Dial: Satin-faced, nonreflective aluminum with permanently etched scale markings.
  20. Pointer: Black metal.
  21. Window: Plastic.
  22. Connector: Rigid, back type.
  23. Thermal System: Liquid- or mercury-filled bulb in copper-plated steel, aluminum, or brass stem.
  24. Accuracy: Plus or minus 1percent of range or plus or minus 1scale division to maximum of 1.5 percent of range.
  25. Mounting Brackets: Copper, or plastic- or copper-clad steel, where in contact with manifold.

2.5  PIPING SPECIALTIES

  1. PEX Tools:

In "Basis-of-Design Product" Subparagraph below PEX Tools are used to join PEX Pipe with various PEX valves, PEX manifolds, and other PEX devices.

  1. Basis-of-Design Product: Subject to compliance with requirements, provide ApolloPEX, Conbraco Industries, Inc.; 68PX Series Tool Sets, or comparable product by one of the following:
  2. Insert manufacturer's name>.

Cable ties are used to tie piping to reinforcing wire or bars in concrete floors.

  1. Cable Ties:
  2. Fungus-inert, self-extinguishing, one-piece, self-locking, Type6/6 nylon cable ties.
  3. Minimum Width: 1/8 inch (3 mm).
  4. Tensile Strength: 20 lb (9 kg), minimum.
  5. Temperature Range: Minus 40 to plus 185 degF (Minus 40 to plus 85 degC).

Floor mounting staples are used to attach piping to floor, wall, or ceiling substrate.

  1. Floor Mounting Staples:
  2. Steel, with corrosion-resistant coating and smooth finish without sharp edges.
  3. Minimum Thickness: 3/32 inch (2.4 mm).
  4. Width: Minimum, wider than tubing.

Floor mounting clamps are used to attach piping to floor, wall, or ceiling substrate.

  1. Floor Mounting Clamps:
  2. Two bolts, steel, with corrosion-resistant coating and smooth finish without sharp edges.
  3. Minimum Thickness: 3/32 inch (2.4 mm).
  4. Width: Minimum, wider than tubing.

Floor mounting tracks are used to control spacing and attach piping to floor, wall, or ceiling substrate.

  1. Floor Mounting Tracks:
  2. Aluminum or plastic channel track with smooth finish and no sharp edges.
  3. Minimum Thickness: 1/16 inch (1.6 mm).
  4. Slot Width: Snap fit to hold tubing.
  5. Slot Spacing: [2-inch (50-mm)] [3-inch (75-mm)] <Insert dimension> intervals.

Grooved panels are used to control pipe spacing and to attach and maintain pipe contact with subfloor. Subfloor in "Channeled Subfloor" Paragraph below is a proprietary product of Warmboard.

  1. Channeled Subfloor:
  2. Plywood, APA-rated subfloor panel, composed of premium, tongue-and-groove, seven-layer, Douglas fir structural subfloor panels.
  3. Particleboard manufactured to comply with Federal Housing Authority standards of less than 0.3-ppm formaldehyde.
  4. Clad panel with minimum 0.025-inch- (0.635-mm-) thick aluminum recessed in the grooves sized to maintain contact with radiant piping.

Modular interlocking blocks are used to control pipe spacing and to maintain pipe contact with subfloor.

  1. Modular Interlocking Blocks:
  2. Polypropylene snap-together blocks with grooves to support piping.
  3. Galvanized sheet metal or aluminum emission plates.
  4. Natural mineralboard cover panel.

Heat-emission plates are required for joist-space piping installation below the occupied space.

  1. Heat-Emission Plates:
  2. Formed aluminum suitable for radiant-heating piping.
  3. Minimum Thickness: 1/16 inch (1.6 mm).
  4. Slot Width: Snap fit to maintain pressure fit on tubing.

2.6  WATER PRESSURE-REDUCING VALVES