Valspar Flooring March 20, 2007
1191 Wheeling Rd
Wheeling, IL 60090
Toll-Free: (800) 637-7793
www.valsparflooring.com
Specifier Notes: This product guide specification is written according to the Construction Specifications Institute (CSI) Format, including MasterFormat (1995 Edition), SectionFormat, and PageFormat, contained in the CSI Manual of Practice.The section must be carefully reviewed and edited by the Architect to meet the requirements of the project and local building code. Coordinate with other specification sections and the drawings.
Delete all "Specifier Notes" when editing this section.
SECTION 03 9925
Flowfresh®Heavy Duty Urethane Concrete Flooring System
Specifier Notes: This section covers Valspar Flooring’s “Flowfresh® Heavy Duty Urethane Concrete Flooring System.”Flowfresh® conforms to USDA guidelines for use in federally inspected meat and poultry plants.
Consult Valspar Flooring for assistance in editing this section for the specific application.
PART 1 GENERAL
1.1 SECTION INCLUDES
A. Polyurethane/cementitious industrial flooring for interior concrete surfaces.
1.2 RELATED SECTIONS
Specifier Notes: Edit the following list as required for the project. List other sections with work directly related to the floor coating.A. Section 03300 - Cast-in-Place Concrete.
B. Section 03930 - Concrete Rehabilitation.
1.3 REFERENCES
Specifier Notes: List standards referenced in the section, complete with designations and titles. This article does not require compliance with standards, but is merely a listing of those used.A. ASTM C 307 - Tensile Strength of Chemical-Resistant Mortar, Grouts, and Monolithic Surfacings.
B. ASTM C 413 - Absorption of Chemical-Resistant Mortars, Grouts, and Monolithic Surfacings.
C. ASTM C 579 - Compressive Strength of Chemical-Resistant Mortars, Grouts, Monolithic Surfacings, and Polymer Concretes.
D. ASTM D 696 - Coefficient of Linear Thermal Expansion of Plastics.
E. ASTM D 2240 - Rubber Property - Durometer Hardness.
F. ASTM D 4258 - Surface Cleaning Concrete for Coating.
G. ASTM D 4259 - Abrading Concrete.
1.4 SUBMITTALS
A. Comply with Section 01330 - Submittal Procedures.
B. Product Data: Submit manufacturer's product data, including physical properties and colors available.
C. Maintenance Instructions: Submit manufacturer's maintenance instructions, including maintenance procedures and materials, procedures for stain removal and surface repair, and recommended schedule for cleaning.
1.5 QUALITY ASSURANCE
A. Qualifications:
1. Applicator: Use applicator experienced in application of specified materials for a minimum of 5 years on projects of similar size and complexity. Provide list of completed projects including project name and location, name of architect, name of material manufacturer, and approximate quantity of materials applied.
2. Applicator's Personnel: Employ persons trained for application of specified materials.
Specifier Notes: Describe requirements for a meeting to coordinate the application of the floor coating and to sequence related work.B. Pre-application Meeting: Convene a pre-application meeting [2] [ ______] weeks before start of application of floor coating. Require attendance of parties directly affecting work of this section, including Contractor, Architect, applicator, and manufacturer's representative. Review surface preparation, priming, application, curing, protection, and coordination with other work.
1.6 DELIVERY, STORAGE, AND HANDLING
A. Delivery: Deliver materials to site in manufacturer's original, unopened containers and packaging, with labels clearly identifying product name, manufacturer, batch or lot number, and date of manufacture.
B. Storage:
1. Store materials in accordance with manufacturer's instructions.
2. Keep containers sealed until ready for use.
C. Handling: Protect materials during handling and application to prevent damage or contamination.
1.7 ENVIRONMENTAL CONDITIONS
A. Do not apply materials if floor or air temperature is below 55 degrees F or above 85 degrees F.
B. Do not apply materials if relative humidity is above 85 percent.
1.8 WARRANTY
A. Provide a warranty covering materials and workmanship for a period of one year after date of installation.
PART 2 PRODUCTS
2.1 MANUFACTURER
A. Valspar Flooring, 1191 Wheeling Road, Wheeling, IL 60090. Toll Free: (800) 637-7793. Fax: (847) 541-2752. E-mail: .
2.2 MATERIALS
Specifier Notes: Specify one Flowfresh® Flooring System in 2.2.A; remove additional primer product(s).The following table provides an overview comparison of available Flowfresh® systems. Consult Valspar Flooring for assistance in editing this section for the specific application.
system applied at application method texture suited for continual exposure
§ Flowfresh® MF: 1/8" to 1/4" self-leveling smooth light to medium-duty 180°F
§ Flowfresh® SR: 1/4" to 3/8" slurry/broadcast slip resistant light to heavy-duty 210°F
§ Flowfresh® SRQ: 1/4" to 3/8" slurry/broadcast slip resistant, decorative light to heavy-duty 210°F
§ Flowfresh® HF: 1/4" to 3/8" screed box & trowel slip resistant light to heavy-duty 250°F
§ Flowfresh® RT: 1/4" to 3/8" screed rake & trowel slip resistant light to heavy-duty 250°F
A. Flowfresh® MF Flooring.
1. Description: Three-component, trowelable/screed rake applied, polyurethane / cementitious concrete floor resurfacer with built-in Polygiene® silver ion-based antimicrobial, 1/8" to 1/4” thickness.
2. Compressive Strength: ASTM C 597: >7,250 psi.
3. Tensile Strength: ASTM C307, 1,740 psi
4. Thermal Conductivity: ASTM C-518-98: 6.5 Btu
5. Coefficient of Thermal Expansion: ASTM C-531: 2.2 x 10ˉ5 in/in./F°
6. Impact Resistance: Gardner Impact >160 in • lb. No visible damage or deterioration.
7. Hardness: ASTM D 2240, Shore D: 80
8. Flexural Strength: ASTM C 580, 2,900 psi
9. Modulus of Elasticity: ASTM C-580, 1.7 x 10-5 psi
10. Density: ASTM C-905 127 lbs./ft.3 2.03 gm/cm3
11. Vicat Softening: ASTM D-1525 357°
12. Water Absorption: ASTM C-413 <0.1%
13. Abrasion Resistance: ASTM D 4060, 0.07 g loss, CS17 wheel, 1,000 cycles
14. Bond Strength: ACI COM 403, 500+ psi. (100% concrete failure)
15. Heat Resistance:
a. Continual Exposure: 180 degrees F.
b. Intermittent Exposure: 250 degrees F.
c. Radiant Heat Exposure: 400 degrees F.
16. Color: ______[Refer to Flowfresh® color chart]
A. Flowfresh® SR Flooring.
1. Description: Three-component, trowelable/screed rake applied, polyurethane / cementitious concrete floor resurfacer with built-in Polygiene® silver ion-based antimicrobial, 3/16" to 1/4” thickness, with broadcast natural quartz aggregate and Flowfresh® FC Coating as lock coat.
2. Compressive Strength, ASTM C 597: 8,128 psi.
3. Tensile Strength: ASTM C 307, 1,450 psi
4. Thermal Conductivity: ASTM C-518-98: 6.5 Btu
5. Coefficient of Thermal Expansion, ASTM C-531: 2.7 x 10ˉ5 in/in./F°
6. Impact Resistance: Gardner Impact >160 in • lb. No visible damage or deterioration.
7. Hardness, ASTM D 2240, Shore D: 80
8. Flexural Strength: ASTM C 580, 2,900 psi
9. Modulus of Elasticity: ASTM C-580 1.7 x 10-5 psi
10. Density: ASTM C-905 127 lbs./ft.3 2.03 gm/cm3
11. Vicat Softening: ASTM D-1525 357°
12. Water Absorption: ASTM C-413 <0.1%
13. Abrasion Resistance: ASTM D 4060, 0.05 g loss, CS17 wheel, 1,000 cycles
14. Bond Strength: ACI COM 403, 500+ psi. (100% concrete failure)
15. Heat Resistance:
a. Continual Exposure: 210 degrees F.
b. Intermittent Exposure: 250 degrees F.
c. Radiant Heat Exposure: 400 degrees F.
16. Color: ______[Refer to Flowfresh® color chart]
17. Aggregate Broadcast: [neutral]
18. Aggregate Lock Coat: Flowfresh® FC
a. Color: ______[Refer to Flowfresh® color chart]
A. Flowfresh® SRQ Flooring.
1. Description: Three-component, trowelable/screed rake applied, polyurethane / cementitious concrete floor resurfacer with built-in Polygiene® silver ion-based antimicrobial, 3/16" to 1/4" thickness, with broadcast colored quartz aggregate and (optional) high-performance Ultrathane® topcoat.
2. Compressive Strength: ASTM C 597: 8,182 psi.
3. Tensile Strength: ASTM C 307, 1,450 psi
4. Thermal Conductivity: ASTM C-518-98: 6.5 Btu
5. Coefficient of Thermal Expansion: ASTM C-531: 2.7 x 10-5 in/in./F°
6. Impact Resistance: Gardner Impact >160 in • lb.
7. Hardness: ASTM D 2240, Shore D: 80
8. Flexural Strength: ASTM C 580, 2,900 psi
9. Modulus of Elasticity: ASTM C-580 1.7 x 10-5 psi
10. Density: ASTM C-905 127 lbs./ft.3 2.03 gm/cm3
11. Vicat Softening: ASTM D-1525 357°
12. Water Absorption: ASTM C-413 <0.1%
13. Abrasion Resistance: ASTM D 4060 0.05 g loss, CS17 wheel, 1,000 cycles
14. Bond Strength: ACI COM 403, 500+ psi.(100% concrete failure)
15. Heat Resistance:
a. Continual Exposure: 210 degrees F.
b. Intermittent Exposure: 250 degrees F.
c. Radiant Heat Exposure: 400 degrees F.
15. Flowfresh® Body Color: ______[Refer to Flowfresh® color chart]
16. Broadcast Quartz Color: ______[Refer to Valspar Broadcast Quartz color chart]
Specifier Notes: If decorative quartz lock coat is not desired, delete the following item.Please note that an epoxy or urethane lock coat is not recommended in areas where antimicrobial performance is desired throughout the entire flooring system thickness.
18. Decorative Quartz Lock Coat: Valspar Ultrathane Coating
A. Flowfresh® HF Flooring.
1. Description: Three-component, trowelable/screed box applied polyurethane/cementitious concrete floor resurfacer with built-in Polygiene® silver ion-based antimicrobial, 1/4 to 3/8 inch thickness.
2. Compressive Strength: ASTM C 597: 8,000 psi.
3. Tensile Strength: ASTM C 307, 1,450 psi
4. Thermal Conductivity: ASTM C-518-98: 6.5 Btu
5. Coefficient of Thermal Expansion: ASTM C-531: 1.1 x 10-5 in/in./F°
6. Impact Resistance: Gardner Impact >160 in • lb. No visible damage or deterioration.
7. Hardness: ASTM D 2240, Shore D: 80
8. Flexural Strength: ASTM C 580, 2,900 psi
9. Modulus of Elasticity: ASTM C-580 1.7 x 10-5 psi
10. Density: ASTM C-905 127 lbs./ft.3 2.03 gm/cm3
11. Vicat Softening: ASTM D-1525 357°
12. Water Absorption: ASTM C-413 <0.1%
13. Abrasion Resistance: ASTM D 4060, 0.05 g loss, CS17 wheel, 1,000 cycles
14. Bond Strength: ACI COM 403, 500+ psi.(100% concrete failure)
17. Heat Resistance:
a. Continual Exposure: 250 degrees F.
b. Intermittent Exposure: 275 degrees F.
c. Radiant Heat Exposure: 450 degrees F.
16. Color: ______[Refer to Flowfresh® color chart]
A. Flowfresh® RT Flooring.
1. Description: Three-component, trowelable/screed rake applied, polyurethane / cementitious concrete floor resurfacer with built-in Polygiene® silver ion-based antimicrobial, 1/4" to 3/8” thickness.
2. Compressive Strength: ASTM C 597: 8,000 psi.
3. Tensile Strength: ASTM C 307, 1,450 psi
4. Thermal Conductivity: ASTM C-518-98: 6.5 Btu
5. Coefficient of Thermal Expansion: ASTM C-531: 1.1 x 10ˉ5 in/in./F°
6. Impact Resistance: Gardner Impact >160 in • lb. No visible damage or deterioration.
7. Hardness: ASTM D 2240, Shore D: 80
8. Flexural Strength: ASTM C 580, 2,900 psi
9. Modulus of Elasticity: ASTM C-580 1.7 x 10-5 psi
10. Density: ASTM C-905 127 lbs./ft.3 2.03 gm/cm3
11. Vicat Softening: ASTM D-1525 357°
12. Water Absorption: ASTM C-413 <0.1%
13. Abrasion Resistance: ASTM D 4060, 0.07 g loss, CS17 wheel, 1,000 cycles
14. Bond Strength: ACI COM 403, 500+ psi. (100% concrete failure)
15. Heat Resistance:
a. Continual Exposure: 250 degrees F.
d. Intermittent Exposure: 250 degrees F.
e. Radiant Heat Exposure: 400 degrees F.
16. Color: ______[Refer to Flowfresh® color chart]
Specifier Notes: If decorative quartz broadcast finish is not desired, delete the following item.17. Broadcast Quartz Color: ______[Refer to Valspar Broadcast Quartz color chart]
Specifier Notes: If decorative quartz lock coat is not desired, delete the following item.Please note that an epoxy or urethane lock coat is not recommended in areas where antimicrobial performance is desired throughout the entire flooring system thickness.
18. Decorative Quartz Lock Coat: Valspar Ultrathane Coating
Specifier Notes: If integral cove mortar with built-in Polgiene® silver ion-based antimicrobial is not desired, delete the following item.B. Flowfresh® CM Cove Mortar.
1. Description: Three-component, high solids, polyurethane/cementitious-based trowelable covebase with built-in Polygiene® silver ion-based antimicrobial, integral with floor.
2. Height: [4] inches.
3. Color: ______[Refer to Flowfresh® color chart]
PART 3 EXECUTION
3.1 EXAMINATION
A. Examine surfaces to receive Flowfresh® urethane concrete floor resurfacer. Notify Architect if surfaces are not acceptable. Do not begin surface preparation or application until unacceptable conditions have been corrected.
B. Application of Flowfresh® can be installed over concrete less than 30 days old. Consult Technical Service prior to application when concrete has not cured for 30 days.
3.2 SURFACE PREPARATION
A. Prepare concrete surfaces in accordance with manufacturer's instructions and ASTM D 4258.
B. Remove dirt, oil, grease, wax, laitance, curing compounds, water soluble concrete hardeners, and other surface contaminants.
C. Remove sealers, finishes, and paints with PC-43 Wash Off Remover or PC-46 Dry Eze.
D. Remove unsound concrete by scarifying, sand blasting, shot blasting, or high pressure water blasting.
E. Chemical Surface Preparation:
1. Chemical surface preparation (acid etching) is unacceptable.
F. Mechanical Surface Preparation:
1. Mechanically abrade concrete surface in accordance with manufacturer's instructions.
2. Leave concrete surface with an aggressive texture.
3. Remove concrete dust.
4. Conform to ASTM D 4259.
5. Surface profile shall conform to IRCI Guideline 03732
a. CSP 5-6 for 1/4-inch (5mm) topping
b. CSP 6-7 for 3/8- inch (6mm) and thicker topping
3.3 CONTROL JOINTS, CRACKS
A. Provide repair and treatment of control joints and surface cracks utilizing manufacturer’s standard materials and installation details.
3.4 APPLICATION
A. Mix and apply Flowfresh® resurfacer in accordance with manufacturer's instructions.
B. Do not add thinners to materials. No thinners shall be approved.
C. For coverage rates, consult data sheet for the specific grade of Flowfresh®.
D. Finish surface to be smooth, free of trowel marks, and without porous areas.
E. Trowel Flowfresh® into groove cut into concrete floor, when resurfacer does not abut a vertical surface.
Specifier Notes: The following step only applies to the following Flowfresh® systems:§ Flowfresh® SR natural quartz grains
§ Flowfresh® SRQ pre-mixed decorative quartz grains
§ Flowfresh® RT with optional decorative finish pre-mixed decorative quartz grains
If broadcast step is not applicable, delete the following application step.
F. Evenly broadcast [natural quartz grains] [pre-mixed decorative quartz grains] into freshly applied Flowfresh® body coat. Sweep excess aggregate from applied area after basecoat reaches its final set.
Specifier Notes: The following step only applies to the following Flowfresh® systems:§ Flowfresh® SR Flowfresh® FC
§ Flowfresh® SRQ Ultrathane
§ Flowfresh® RT with optional decorative finish Ultrathane
If broadcast lock coat is not applicable or desired, delete the following application step.
G. Apply [Flowfresh® FC] [Ultrathane] in accordance with manufacturer’s instructions.
3.5 PROTECTION
A. Protect Flowfresh® floor resurfacer during curing from traffic and chemical spillage. Based on air temperature of 75 degrees F
1. Foot Traffic: Minimum of 10 hours.
2. Light Traffic: Minimum of 12 hours.
3. Heavy Wheeled Traffic: 24 hours.
4. Chemical Spillage: 24 hours.
END OF SECTION
Flowfresh is a ® Registered Trademark of Flowcrete PLC.
Polygiene is a ® Registered Trademark of Polygiene AB.
SPEC-Flowfresh | Rev 03/20/07
Valspar Flooring | Flowfresh® Specification | Page 3 of 6