ANUP ROY
00971 552911541 00919495554280
Material Engineer
14 year experience in areas pertaining to project management, well engineering, operation and maintenance in petrochemical, oil and gas sector multinational work environment. Provide focal point and co-ordination for all material movement and the related preparation of documentation and certification to satisfy all statutory, legal & Company Management System requirements.
Excellent relationship builder with success in forming strong, sustainable relationships and securing consensus among cross-functional team members for key initiatives.
SKILLS AND EXPERIENCES
Directs material movement activities – receiving, storing, issuing, disposal & recovery of mechanical, systems, drilling, process and miscellaneous material used in DPC operations. Ensures all material transactions are accurately processed using MAXIMO system to keep a sound audit trail. Also responsible for physical inventory audits and reconciliation of internal and external storage facilities and stock maintenance. Provides technical and operational direction to subordinate Materials Man and contractors. Accountable for supporting and compliance with policies, goals, efforts, and programs of the DPCS HSE Management System. Ensure HSE issues are given primary consideration in all activities undertaken within area of responsibility. Ensures unsafe acts and/or conditions, no matter in what area of responsibility, are reported so that corrective actions can be taken.
Provide guidance and support regarding latest legislation and shipping requirements including necessary procedures and documentation to facilitate movement of materials in the most effective and efficient manner. Support and assist the preparation and development of company procedures and processes relating to material control, logistics and transportation. Raise purchase requisition and reservation of materials for planned jobs. Carry-out Technical Bid analysis on spares and materials and recommend acceptability. Review Spare Part Interchangeability Record (SPIR), carry out verifications and reconciliation and raise VAP, Monitor actual accomplishment and prepare necessary reports/analysis of schedule performance
Develop Bill of Materials, assess criticality of spares and define stock level. - Recommend material for processing and spare part purchasing for operation. Check the back up documents for the RSPL (Requested Spare Part List).Transform of materials from RSPL – SPIR format into MAXIMO Material Master.
Develop equipment template. Carry out stock review, inventory optimization and creation. Carry-out studies and statistical analysis on the materials system, spares consumption, spares obsolescence etc. Carry-out inventory analysis and updating for consumables, process equipment spare parts, packing materials, chemicals and capital items.
Maintenance support – ensures the provision of necessary assistant on spare parts issues. Define and assign plants and storage locations for the acquired units. Check the physical quality of items. Carry-out reconciliation of items. Checking materials at stores. Trace out purchase documents.
Professional Experience
Shaleem Petroleum Company Oman & UAE Oct 2005 – Till date
Responsibility Materials Engineer
Co-ordination with client, vendors, and inspection agencies. Ensure the certification of all equipments. Ability to work in a multi cultural environment to develop, inspire and motivate staff. Communicate effectively with workers at all levels within the oil & gas industry. Maintain close working relationship with the industry and field personnel. Good understanding of engineering decisions taken. Supervising in the fishing tool services at a well site for the correction of a down hole problem.
Control and monitor shared equipments like BHA, cross over, milling tools, drilling tools, fishing tools, power tong, power swivel, packer etc. Maintain accurate paperwork on delivery tickets, job reports, time sheets and other administrative forms. Keep accurate paperwork of tools run in the hole. Determine the need and use of equipment when on a job.
Plans and controls the proper allocation of space in the Warehouse. Assigns space for everyday storage of items and special allocation of space for project materials and vendor consignment stocks. Recommends relocation of Warehouse materials to the most appropriate storage areas e.g. fast moving items close to Issues etc. Responsible for good housekeeping and ensures that all Warehouse and outside areas are kept in a neat, clean and tidy condition. Attends to the training of new Materials Man and instructs them on the use of the MAXIMO system and to the proper safe issue and receipt procedures used in the Warehouse.
Ramsis Engineering Abu Dhabi Jan 2004 – July 2005
Responsibility Inspection & Materials Engineer
Through knowledge about inspection procedure. Co-ordinate with third party inspection to conduct MPI, Eddy current test. Conform that all the company equipment on location in inspected when delivered to the site, checks the serial numbers, configuration, connections, crossovers, parts, spares and documentation is available and meets the requirements to satisfy the work scope. Works on well completion lists and issues materials to various contractors for making up assemblies such as mandrels, tubing hangers, packers and polished bore receptacles (PBR) etc. Also, sends X-mass tree to Repair & Return Workshops for assembling with adaptor and pressure testing before shipping to the Rig.
Responsible for the research, specification, design and development of materials to advance technologies of many kinds. Knowledge of construction materials, testing, international codes and standards. Evaluate materials and develop machinery and processes to manufacture materials for use in products that must meet specialized design and performance specifications. Develop new uses for known materials. Plans and controls the proper allocation of space in the Warehouse. Assigns space for everyday storage of items and special allocation of space for project materials and vendor consignment stocks. Recommends relocation of Warehouse materials to the most appropriate storage areas e.g. fast moving items close to Issues etc. Responsible for good housekeeping and ensures that all Warehouse and outside areas are kept in a neat, clean and tidy condition.
Understand the properties and behaviors of different materials from raw materials to finished products. Combine or modify materials in different ways to improve the performance, durability and cost effectiveness of processes and products. Help to ensure that products comply with national and international legal and quality standards. Plans and controls the proper allocation of space in the Warehouse. Assigns space for everyday storage of items and special allocation of space for project materials and vendor consignment stocks. Pipe/ Chemical Yard - Ensures and is responsible for the safe storage and timely disposal of all hazardous and non hazardous items in conjunction with HSE and local Municipality regulations. Also, disposal of junk metal scrap and empty chemical/oil drums to contracted companies. Providing materials, asset and tubular support to five onshore drilling rigs. Conducting inventories spot checks. Using company software to process material requests from the rigs. Maintaining Inward Entry in Registers & Bin cards and entering the all details of material in EPR. Taking Quality Approval from Q.C department before raising the GR
Saudi Oger Ltd Jubail KS A April 1999 – November 2003
Responsibility Inspection & Materials Engineer
Coordinates inspection and certification of all lifting gear every six months to ensure they are safe for operational use. Third part inspection report is updated in an electronic document for record purposes. Rejected equipment/lifting gear is repaired and used for safe operations or disposed as junk and certificates are updated. Takes inventory of all transport containers, tanks, cylinder racks and baskets and recommends maintenance or replacements as necessary.
Quality Systems knowledge to support the development and maintenance of the systems Appreciation of the Health, Safety and Environmental Management Systems. Identify, negotiate and agree Quality Assurance (QA) requirements for assigned projects with clients, client representatives and internal departments.
Prepare and obtain approval of Quality and Inspection & Test plans
Represent QA throughout assigned projects life cycle. Interface with clients, certifying authorities, third parties and internal departments on all Quality matters. Ensure that agreed QA requirements are met. Monitor and report on the state of the QA system.
Mitsubishi Heavy Industries Bahrain June 1995 – October 1998
Responsibility Material Engineer
Responsible for Goods Return material activities – receiving, distribution and safe disposal of mechanical, systems, process and miscellaneous materials used in DPC offshore operations. Ensures all material transactions are accurately processed using MAXIMO system to keep a sound audit trail. Seeks and coordinates technical assessment for stock and non stock critical items requiring inspections and/or repairs.
Ensures all material transactions are accurately processed through system to keep a sound audit trail. Also responsible for physical inventory audits and reconciliation of internal and external storage facilities and stock maintenance. Provides technical and operational direction to subordinate Materials Man and contractors. Ensures unsafe acts and/or conditions, no matter in what area of responsibility, are reported so that corrective actions can be taken. Responsible for ensuring Materials Receiving Process is full implemented. Communicates and coordinates with procurement, end user.
Key Skills
• Employee Safety Measures • Safety Training Programs
• Documentation and Record keeping • Safety Inspection and Quality Audits
• Regulatory Compliance • Strategic Planning
• Environmental Protection • Cost Reduction and Avoidance
• Incident Investigation and Reporting • Client Interface
HSE Courses
• Fire Extinguisher Trainer • NORM • Journey Management • Occupational Health Hazards • PTW Signatory • Supervising Safety
• Defensive Driving Graded • Fire Warden • Basic Life Support
• Chemical Hazard Awareness • SCBA usage • M.S.D.F
• H2S Awareness and Escape • Gas Testing • Job Hazard Analysis
• IADC Rig pass • HAZCHEM • Incident Investigation
Education
BE in Mechanical Engineering.
Diploma in Material Management
Computer Knowledge
MS OfficeSAP, MAXIMOMaterial Management MRP/ERP system
Personal Details
Date of birth : 25/04/1972
Passport No : Z 1860517
Languages: English (Fluent), Hindi (Fluent) Arabic (working knowledge).