Instruction Sheet for Waterproof Transformer
Toroidal safety transformers for low voltage supply 12volt or ( 24 volt to order ) waterproof series are ideal for demanding applications if correctly installed by a qualified person and if the following instructions are adhered to precisely.
. Isolate mains supply before installation commences.
. The mains tension as well as the connected load must be the same as that shown on the
label. Do not exceed the maximum load of the transformer.
. Do not lengthen the lead from the transformer to the lamp fittings to avoid an
excessive voltage drop.
. The transformer is classified as Class II double insulated so it does not require an
earth connection.
. Black lead with label attached (230 or 240V~) must be connected to the mains supply,
where Blue is Neutral and Brown is Live. Black lead without label must be connected
to the low voltage load (lamps) – Follow transformer label indications.
. Transformer, although classified as waterproof up to 30 centimetres in depth, should
not be installed in water. The Transformer’s IP68 classification can withstand the
effects of accidental immersion in water due to temporary flooding of a room or after
heavy rain or a storm, naturally if the mains power supply is adequately protected as
well.
. Transformer is therefore ideal for use in humid area or where water, rain or snow may
be present. It can be placed in an adequate inspection well, or near fountains and
small lakes or other sheets of water in general.
. Transformer can also be buried directly into the ground but only after ensuring that the
hole size is at least double that of the transformer, has good water drainage and is
packed with sand under, around and on top of the transformer. This to ensure firstly,
water drainage and secondly, when filling with normal earth or stones, compacting or
earth settlement do not cause the risk of deformation of the housing box which would
then not guarantee watertightness. Care should be taken that the input and output
cables are not distorted near the cable glands or forced in such a way as to loosen the
glands. Protect the mains lead against abrasion or impact damage as requested by
electrical rules. To avoid housing box deformation, do not install under earth, in a
walking area or transitable site.
. The housing box guarantees watertightness if correctly installed, but housing
deformation, from whatever cause, will not provide the same guarantee. For this
reason before using the transformer, correct installation must be controlled and
assured. Do not hold or carry the transformer by the electrical cables or install
in a way that will deform the transformer housing box, as this may cause water to
enter via the cable gland nuts. Rewiring of the transformer may compromise the
IP rating of the fitting and may invalidate the guarantee. Should rewiring be
necessary, for any reason, please read with attention to the last paragraph below.
Remember that the housing box is made in plastic, so please take care not to
deform the box.
. Avoid installing the transformer (if it is to function during daylight hours) directly in
sunlight, as the temperature within the housing box, particularly during the summer
2
months, could reach very high levels causing the automatic thermal protection to
intervene thus shutting down the transformer and resetting it only when the
temperature has returned to normal levels. The polycarbonate housing box can
however, remain exposed to the sun’s rays without any adverse effect.
. The transformer is normally supplied with 1,8 – 2 metres of pre-wired cable. When
requested without cables or when rewiring is necessary, transformer should be
installed only by a qualified person or electrician. When removing the lid of the
housing box, care should be taken of the positioning of the washer, as this needs to
be re-installed in exactly the same position after ensuring that the area is
completely clean of earth, dust etc. Use only electrical cable with an adequate
section function of load amperage and the minimum length possible on the low voltage
side, to limit voltage drop. Cables should be sleeved with heavy duty sleeving (such
as HO5RN-F) with a round section. A small section (but not below 2x0,75 mm) can
be used on the primary side (a different section from primary and secondary, assists
later in recognizing the mains cable, if the same colour is used). Care should be taken
to tighten the cable glands but not excessively to avoid the cable gland slipping on the
housing box with possible moisture penetration. Correct locking of cable with soft
rubber sleeving can simply be achieved by tightening with fingers without the use of
any particular type of tool. Mains supply input cable (230 or 240 volt) is to be
connected to the two pole primary terminal block where the two small brown or black
(sometimes one brown and one white) wires from the transformer are already
connected. (Indications of mains supply cables are indicated on the transformer label,
inside of the box). The other two pole terminal block where the secondary coil
enamelled has yellow or red copper wires are connected directly, is for the 12 or 24
volt output cable. For ease of assembly, it is recommended that the cables are pushed
further through the cable glands, then connect the cables to the terminal blocks and
tighten the holding screws. Correctly position the washer and the lid and pull on the
non-required extra cable. Strongly screw down the lid with the supplied screws with a
screwdriver and then tighten the cable glands. Prior to positioning the transformer
ensure that all the washers are correctly placed in their seating and that the lid itself
does not move in respect to the housing body. A little movement can be possible only
with an application of a considerable force. This means that the housing box is
correctly closed.