SREEJESH PILLAI
Clavaravila veedu,Sreevalsam,Kurumundal-B,
South paravur,Kollam,Kerala,India-691301
Mobile no:+918157821484
E-mail:
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PROFILE :A DEDCATED WORKER WITH HIGH COMPETANCE
Been a dedicated worker with ability to understand processes, engineering drawings, schematics, specifications ,test methods and international standards and working experience in operating various process machineries and laboratory testing instruments. Competent to work under pressure to meet strict deadlines in today’s challenging and demanding work place and strong practical hands-on capabilities in translating customer specified requirements in to realization.
EDUCATION
April 2004---Mahatma Gandhi University, kottayam
• BE in Mechanical Engineering
CERTIFICATION
•ASNT NDT Level 3 in UT,RT(Certificate no-224849)
•CSWIP 3.1 (certificate no-78767)
• ISO 9001:2008 QMS Lead auditor(IRCA Registered reference A17258).
•ASNT NDT Level 2 in UT,MPI,RT,PT, RT(Film interpretation)
•ASNT member(224849)
TRAINING PROGRAMS ATTENDED
• Safety Instruction course(SSIC) in Singapore
•Safety Induction course conducted by British Petroleum
AWARD
•Zone champion award for safety excellence at work from British Petroleum.
EXPERIENCE
Jan 2011 to July 2013,Dynamac Engineering, Singapore
Client-SBM Offshore,singapore
Senior QC (welding)/ndt
Project: QUAD 204 –Turret Mooring System
Responsible for----
· Pre-heat values (Heating method, location and control method).
· In-process distortion control (Sequence or balanced welding).
· Consumable control (Specification, size, condition, and any special treatments).
· Welding process and all related variable parameter (Voltage, ampere, travel speed, etc)
· Welding and/or purging gasses (Type, pressure/flow and control method).
· Welding conditions for root run /hot passand all subsequent run, and inter-run cleaning.
· Minimum and/or maximum inter-pass temperatures (Temperature and control method).
· Check Compliance with all other variables stated on the approved welding procedure.
· Carry outvisual inspectionof the welded joint (Including dimensional aspect).
· Check and monitor NDT requirement (Method, qualification of operator, execution).
· Identify repairs from assessment of visual or NDT reports.
· Post Weldheat treatment(PWHT) (Heating method andtemperature recording system).
· Re-inspect with NDT/NDE after PWHT (if applicable).
REPAIRS
· Excavation procedure (Approval and execution)
· Approval of the NDT procedures (For assessment of completedefect removal)
· Repair procedure (approval of re-welding procedures and welder approval)
· Execution of approved re-welding procedure (Compliance with repair procedure)
· Re-inspect the repair area with visual inspection and approved NDT method.
FROM 2010 to 2011
QA/AC Engineer(structure)
company Name: International Building System Factory Co.Ltd, Saudi Arabia.
Responsibilities:
· supervise and manage all QA/QC functions in the workplace and manage a team of QC inspectors for day to day QA/QC functions.
· To coordinate with Non Destructive Examinations (NDE) sub contractors for enquiry quotations.
· Prepare the ITP and submit to the client for approval.
· Coordinate with testing Agencies for Procedure Qualification Records (PQR) and all other destructive tests.
· Perform statistical analysis based on quality objectives.
· Coordinate for ISO external audits and to conduct internal audits.
· *Prepare WPS/PQR, Witness PQR testing, responsible for calibration of welding machines(SAW,SMAW,FCAW,SW machines), Welder Performance qualification test, validation of welder ID as per AWS D1.1 and project specification.
· Review NCR(materials, products),Make preventive action , Review customer complaints , review quality objectives and verify the effectiveness of corrective action and their proper disposition.
· Attend pre inspection meeting with client representatives.
· *Prepare MDR and inspection dossiers and submit to the client after project completion.
From 2008-2010
QA/QC Engineer(Mechanical)
Company name: SHARJAH STEEL PIPE MFG COMPANY, UAE
CLIENTS:QUAFCO,ADNOC,EPPI,GASCO
Responsibilities:
•Responsible for the implementation, monitoring and continuously improve the company’s quality management system structured to API Q1 and ISO 9001 standard for the production of steel SAW pipes complying to API 5L .
•Responsible to plan, conduct , control internal quality audits ,submit reports and coordinate with ABS external auditor during surveillance audits.
•Prepare quality plan for execution containing a predetermined acceptance limits and tolerances for weights,dimensions,lengths,end finishes, workmanship ,defects and their proper disposition.
•Review daily inspection reports like hydrostatic test,NDT(UT,RT,MPI,DP) ,coating inspection, delivery inspection.
•Work closely with all operation areas for engineering supports for corrective action to be taken to eliminate potential causes of nonconformities for raw materials and processed products and their disposition.
•Establish welding procedure and welding personnel performance qualification as per ASME Section IX .
•Supervise in conducting visual and dimensional inspection, destructive test, mechanical testing(yield, tensile and elongation,hardness,charpy impact, drop weight and nick break) for weld and base metal from material receipt to production line and finished product.
•Monitor visual and NDT,review specifications of customer enquiry including the regulatory and statutory requirements with regard to their completeness and feasibility within the manufacturing environment.
From :2007-2008
QA/QC WELDING INSPECTOR
COMPANY NAME:GAMA ALMOUSHEGA ARABIA LTD, Saudi Arabia.
CLIENT:TECNIMONT ARABIA LTD.
OWNER: NATIONAL PETROCHEMICAL COMPANY.
Responsibilities:
Piping
•Fit up examination and releasing the assembly joints for welding.
•Conducting weld visual examination(TIG,SMAW) and reporting to Quality Manager.
•Prepare positive material identification reports, Non conformance report,WPS/PQR,punch list for hydro testing and witness of dye penetrant test.
•Conducting welder performance qualification .
Storage tanks
•Pre welding and weld joint fit up examination, In process weld inspection(SMAW).
•Selection of weld seams position/Location for NDT and inspection, Post weld heat treatment inspection.
•Final welding inspection: Checking welding summary reports, weld map and quality records(NDT,PMI and repair)
IN INDIA:2005-2007
THIRD PARTY INSPECTION ENGINEER(welding&ndt).
CONSULTANT NAME:DASH INSPECTORATE,VADODARA,GUJARATH.
Work locations: Reliance refinery, IOCL Refinery, Welspun stahl Rohren Ltd,PSL HOLDINGS.
•Review Of WPS/PQR
•Witness of heat treatment,hydrotesting,Automatic UT,Manual UT,MPI,Cold expansion.
•Final visual and dimensional inspection.
•Inspection of DBT,WBT,RH,Litmus test,Coating temperature, Epoxy thickness,Adhesive thickness,Poly-ethelene thickness, witness of salt test, peel test, holiday test.
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