DOC/LP/00/21/01/2005

/ LESSON PLAN / LP – ME2402
LP Rev. No: 00
Date: 25/06/14
Page: 1 of 6
Sub Code &Name : ME2402 – Computer Integrated Manufacturing Unit: I Branch: Mechanical Engineering Semester: VII

UNIT I COMPUTER AIDED DESIGN

Concept of CAD as drafting and designing facility, desirable features of CAD package,drawing features in CAD – Scaling, rotation, translation, editing, dimensioning, labeling,Zoom, pan, redraw and regenerate, typical CAD command structure, wire frame modeling, surface modeling and solid modeling (concepts only) in relation to popular CAD packages

Objective:

To make students gain knowledge about the basic fundamentals of CAD

Session
No / Topics to be covered / Time
(Min) / Ref. / Teaching Method
1 / Introduction to CAD, Concepts, importance and benefits of CAD / 50 / 1,2 / BB
2 / Designing process using CAD / 50 / 1,2 / BB
3 / Desirable features of CAD packages, Inroduction to drawing features in CAD / 50 / 2,6 / BB
4 / Transformation methods- Scaling, rotation, translation / 50 / 2,6 / BB
5 / Transformation methods- editing, dimensioning, labeling, Zoom, pan, redraw and regenerate procedures / 50 / 2,6 / BB
6 / CAD command structures / 50 / 2,6 / PPT
7 / Wire frame and surface modeling / 50 / 2,3,4,6 / PPT
8 / Solid modeling / 50 / 2,3,4,6 / PPT
9 / Revision of Unit I / 50 / 1,2,3,4,6 / BB
/ LESSON PLAN / LP – ME2402
LP Rev. No: 00
Date: 25/06/14
Page: 2 of 6
Sub Code &Name : ME2402 – Computer Integrated Manufacturing Unit: II Branch: Mechanical Engineering Semester: VII

UNIT II COMPONENTS OF CIM

CIM as a concept and a technology, CASA/SME model of CIM, CIM II, benefits of CIM,communication matrix in CIM, fundamentals of computer communication in CIM, CIM data transmission methods – seriel, parallel, asynchronous, synchronous, modulation,demodulation, simplex and duplex. Types of communication in CIM – point to point

(PTP), star and multiplexing. Computer networking in CIM – the seven layer OSI model, LAN model, MAP model, network topologies – star, ring and bus, advantages of networks in CIM

Objective:

To make the student understand the importance of Computer integrated Manufacturing the concepts of implementation of CIM and data communication.

Session
No / Topics to be covered / Time
(Min) / Ref. / Teaching Method
9 / Introduction to CIM, the changing manufacturing and management scene / 50 / 1,5,7 / PPT
10 / CASA/SME model of CIM / 50 / 7 / PPT
11 / New enterprise model of CIM, benefits of CIM / 50 / 7 / PPT
12 / Fundamentals of computer communication in CIM / 50 / 7 / PPT
13 / Data transmission methods – seriel, parallel, asynchronous,
synchronous, modulation,demodulation, simplex and duplex / 50 / 5,6,7 / PPT
14 / Communication types - point to point
(PTP), star and multiplexing / 50 / 5,7 / PPT
15 / Seven layer OSI model / 50 / 1,7 / PPT
16 / LAN model, MAP model / 50 / 5,6,7 / PPT
17 / Network topologies – star, ring and bus / 50 / 5,7 / PPT
18 / Advantages of networks in CIM / 50 / 5,7 / PPT
CAT I
/ LESSON PLAN / LP – ME2402
LP Rev. No: 00
Date: 25/06/14
Page: 3 of 6
Sub Code &Name : ME2402 – Computer Integrated Manufacturing Unit: III Branch: Mechanical Engineering Semester: VII

UNIT- III Group Technology and computer aided process planning

History of group technology- role of G.T. in CAD/CAM integration - part families - classification and coding - DCLASS and MICLASS and OPITZ coding systems-facility design using G.T. -benefits of G.T. - cellular manufacturing.

Process planning - role of process planning in CAD/CAM integration - approaches to computer aided process planning -variant approach and generative approaches - CAPP and CMPP process planning systems.

Objective:

To make the students understand the concept of Group Technology and Computer Aided Process planning.

Session
No / Topics to be covered / Time
(Min) / Ref / TeachingGGGg Method
19 / History of group technology- role of G.T. in CAD/CAM integration / 50 / 1,2 / PPT
20 / Part families - classification and coding / 50 / 1,2 / PPT
21 / DCLASS and MICLASS and OPITZ coding systems / 50 / 1,2 / PPT
22 / Facility design using G.T - Benefits of G.T. / 50 / 1,2 / PPT
23 / Cellular manufacturing / 50 / 1,2 / PPT
24 / Process planning - role of process planning in CAD/CAM integration / 50 / 1,2 / PPT
25 / Approaches to computer aided process planning -variant approach / 50 / 1,2 / PPT
26 / Generative approach / 50 / 1,2 / PPT
27 / CMPP process planning systems. / 50 / Internet / BB
/ LESSON PLAN / LP – ME2402
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Date: 25/06/14
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Sub Code &Name : ME2402 – Computer Integrated Manufacturing Unit: IV Branch: Mechanical Engineering Semester: VII

UNIT - IV SHOP FLOOR CONTROL AND INTRODUCTION OF FMS

Shop floor control-phases -factory data collection system -automatic identification methods- Bar code technology-automated data collection system.

FMS-components of FMS - types -FMS workstation -material handling and storage systems- FMS layout -computer control systems-application and benefits.

Objective:

To make the student understand the shop floor control and the flexible manufacturing systems.

Session
No. / Topics to be covered / Time
(Min) / Ref. / Teaching Method
28 / Introduction to shop floor control – Three phases / 50 / 1,2 / PPT
29 / Factory data collection system – classification of automatic identification methods / 50 / 1,2 / PPT
30 / Bar code technology / 50 / 1,2 / PPT
31 / Other methods of data collection / 50 / 1,2 / PPT
32 / Introduction to FMS - components of FMS / 50 / 1,2 / PPT
33 / FMS types – workstation / 50 / 1,2 / PPT
34 / Material handling and storage systems / 50 / 1,2 / PPT
35 / FMS layout -computer control systems / 50 / 1,2 / PPT
36 / Application and benefits of FMS / 50 / 1,2 / PPT
CAT II
/ LESSON PLAN / LP – ME2402
LP Rev. No: 00
Date: 25/06/14
Page: 5 of 6
Sub Code &Name : ME2402 – Computer Integrated Manufacturing Unit: V Branch: Mechanical Engineering Semester: VII

UNIT V

COMPUTER AIDED PLANNING AND CONTROL AND COMPUTER MONITORING

Production planning and control – cost planning and control – inventory management – material requirements planning (MRP) – shop floor control. Lean and AgileManufacturing. Types of production monitoring systems – structure model of manufacturing – process control and strategies – direct digital control.

Objective:

To make students gain knowledge on planning and controlling of various production activities with the aid of computers

Session
No / Topics to be covered / Time
(Min) / Ref / Teaching Method
37 / Traditional Production planning and control and its problems / 50 / 2 / BB
38 / Computer Integrated Production management system / 50 / 2 / BB
39 / Cost planning and control / 50 / 2 / BB
40 / Inventory Management and MRP / 50 / 2 / BB
41 / Lean and Agile manufacturing / 50 / 1,2,
Internet / PPT
42 / Production monitoring systems / 50 / 2 / BB
43 / structure model of manufacturing process / 50 / 2 / BB
44 / Process control and strategies / 50 / 2 / BB
45 / Direct digital control / 50 / 2 / BB
CAT III
/ LESSON PLAN / LP – ME2402
LP Rev. No: 00
Date: 25/06/14
Page: 6 of 6
Sub Code &Name : ME2402 – Computer Integrated Manufacturing Branch: Mechanical Engineering Semester: VII

Course Delivery Plan:

Hr. / 1 / 2 / 3 / 4 / 5 / 6 / 7 / 8 / 9 / 10 / 11 / 12 / 13 / 14 / 15 / 16 / 17 / 18
Units / / I / / II
Hr. / 19 / 20 / 21 / 22 / 23 / 24 / 25 / 26 / 27 / 28 / 29 / 30 / 31 / 32 / 33 / 34 / 35 / 36
Units / / III / / IV
Hr. / 37 / 38 / 39 / 40 / 41 / 42 / 43 / 44 / 45
Units / / V

REFERENCES:

1. Mikell. P. Groover “Automation, Production Systems and Computer Integrated

Manufacturing”, Pearson Education 2001.

2. Mikell. P. Groover and Emory Zimmers Jr.,“CAD/CAM”, Prentice hall of India Pvt.

Ltd., 1998.

3. James A. Regh and Henry W. Kreabber, “Computer Integrated Manufacturing”,

Pearson Education second edition, 2005.

4. Chris McMahon and Jimmie Browne, “CAD CAM Principles, Practice and

Manufacturing Management”, Pearson Education second edition, 2005.

5. Yorem Koren, “ Computer Integrated Manufacturing”, McGraw Hill, 2005.

6. P N Rao, “ CAD/CAM Principles and Applications”, TMH Publications, 2007.

7. S. Kant Vajpayee, “Principles of Computer Integrated Manufacturing”., Prentice Hall, 1995

Prepared by / Approved by
Signature
Name / Mr.S. Ponnuvel/Mr.M.Santhosh Kumar / Dr. K. Pitchandi
Designation / Asst. Professor / Asst. Professor / Professor and HOD /ME
Date / 25.06.14