Pictures As Received/Found

8D Corrective Action Report (CAR)
CAR#: / Reported Date: / CAR Start Date: / CAR Revision Date: / Current Gate Status:
Customer Name: / Phone/Ext:
Customer Contact: / Email:
Part Name:
Part Number:
Part Serial #: / Reject Qty:
D1 / Establish the Team
– 8D Champion / Dept./Function

D2

/ Define the Problem
Problem Summary:
Who (supplied):
What (part impacted):
Where (found):
When (received):
How (escaped):
How Many(defects):
D3 / Take Short Term Action (Containment)
Activity Description / Responsible / Date Started / Results
D4 / Determine and Rank Potential Root Causes
Process Root Cause – Why Occurred?
Detect Root Cause – Why Escaped?
Systematic Root Cause – Why our System Allowed it?
D5 / Develop and Verify Solution
Activity Description / How Verified? / Responsible / Target Date / Comp. Date
D6 / Implement and Validate Corrective Actions
Activity Description / How Validated? / Responsible / Target Date / Comp. Date / Validation Date
D7 / Preventive Action (Prevent Problem Recurrence)
Activity Description / How Verified? / Responsible / Target Date / Comp. Date
D8 / Recognize the Team
Closure Approval Date / Team Leader:
5 Why Analysis - Process
Problem Description:
ROOT CAUSE OF PROBLEM - (D#4 in 8D Process):
WHY #1:
Response to Why #1
WHY #2:
Response to Why #2
WHY #3:
Response to Why #3
WHY #4:
Response to Why #4
WHY #5:
Response to Why #5
Root Cause:
5 Why Analysis - Detection
Problem Description:
ROOT CAUSE OF PROBLEM - (D#4 in 8D Process):
WHY #1:
Response to Why #1
WHY #2:
Response to Why #2
WHY #3:
Response to Why #3
WHY #4:
Response to Why #4
WHY #5:
Response to Why #5
Root Cause:
5 Why Analysis - Design
Problem Description:
ROOT CAUSE OF PROBLEM - (D#4 in 8D Process):
WHY #1:
Response to Why #1
WHY #2:
Response to Why #2
WHY #3:
Response to Why #3
WHY #4:
Response to Why #4
WHY #5:
Response to Why #5
Root Cause:

Pictures as Received/Found