Chrysler LLCConstruction Standards

12/17/04

SECTION 15081 - DUCT INSULATION

PART 1 - GENERAL

1.1SUMMARY

  1. This Section includes semirigid and flexible duct, and plenum insulation; insulating cements; field-applied jackets; accessories and attachments; and sealing compounds.
  2. Related Sections include the following:
  3. Division7 Section "Firestopping" for firestopping materials and requirements for penetrations through fire and smoke barriers.
  4. Division15 Section "Equipment Insulation" for insulation materials and application for pumps, tanks, hydronic specialties, and other equipment.
  5. Division15 Section "Pipe Insulation" for insulation for piping systems.
  6. Division15 Section "Metal Ducts" for duct liner.

1.2SUBMITTALS

  1. Product Data: Identify thermal conductivity, thickness, and jackets (both factory and field applied, if any), for each type of product indicated.
  2. Material Test Reports: From a qualified testing agency acceptable to authorities having jurisdiction indicating, interpreting, and certifying test results for compliance of insulation materials, sealers, attachments, cements, and jackets with requirements indicated. Include dates of tests.

1.3QUALITY ASSURANCE

  1. Fire-Test-Response Characteristics: As determined by testing materials identical to those specified in this Section according to ASTME84, by a testing and inspecting agency acceptable to authorities having jurisdiction. Factory label insulation and jacket materials and sealer and cement material containers with appropriate markings of applicable testing and inspecting agency.
  2. Insulation Installed Indoors: Flame-spread rating of 25 or less, and smoke-developed rating of 50 or less.
  3. Insulation Installed Outdoors: Flame-spread rating of 75 or less, and smoke-developed rating of 150 or less.

1.4DELIVERY, STORAGE, AND HANDLING

  1. Packaging: Ship insulation materials in containers marked by manufacturer with appropriate ASTM specification designation, type and grade, and maximum use temperature.

1.5COORDINATION

  1. Coordinate clearance requirements with duct Installer for insulation application.

1.6SCHEDULING

  1. Schedule insulation application after testing duct systems. Insulation application may begin on segments of ducts that have satisfactory test results.

PART 2 - PRODUCTS

2.1MANUFACTURERS

  1. Manufacturers: Unless otherwise directed by the Owner, provide products by one of the following:
  2. Mineral-Fiber Insulation:
  3. CertainTeed Manson.
  4. Knauf FiberGlass GmbH.
  5. Owens-Corning Fiberglas Corp.
  6. Schuller International, Inc.

2.2INSULATION MATERIALS

  1. Mineral-Fiber Board Thermal Insulation: Glass fibers bonded with a thermosetting resin. Comply with ASTMC612, TypeIB, without facing and with all-service jacket manufactured from kraft paper, reinforcing scrim, aluminum foil, and vinyl film.
  2. Mineral-Fiber Blanket Thermal Insulation: Glass fibers bonded with a thermosetting resin. Comply with ASTMC553, TypeII, without facing and with all-service jacket manufactured from kraft paper, reinforcing scrim, aluminum foil, and vinyl film.

2.3FIELD-APPLIED JACKETS

Insulation jackets below are for field applications. Delete below if jackets are factory applied. ASTMC921, Type1, is for use over insulation on ducts operating below ambient temperatures at least part of the time or for where a vapor retarder is required. ASTMC921, TypeII, is for use over insulation on ducts operating above ambient temperatures or for where a vapor retarder is not required.

  1. General: ASTMC921, Type1, unless otherwise indicated.
  2. Foil and Paper Jacket: Laminated, glass-fiber-reinforced, flame-retardant kraft paper and aluminum foil.
  3. Aluminum Jacket: Deep corrugated sheets manufactured from aluminum alloy complying with ASTMB209and having an integrally bonded moisture barrier over entire surface in contact with insulation. Metal thickness and corrugation dimensions are scheduled at the end of this Section.
  4. Finish: Smooth finish.
  5. Moisture Barrier: 1-mil- thick, heat-bonded polyethylene and kraft paper.

2.4ACCESSORIES AND ATTACHMENTS

  1. Glass Cloth and Tape: Comply with MIL-C-20079H, TypeI for cloth and TypeII for tape. Woven glass-fiber fabrics, plain weave, presized a minimum of 8 oz./sq. yd.
  2. Tape Width: 4 inches
  3. Bands: 3/4 inch wide, in one of the following materials compatible with jacket:
  4. Galvanized Steel: 0.005 inch thick.
  5. Aluminum: 0.007 inch thick.
  6. Wire: 0.080-inch, nickel-copper alloy; 0.062-inch, soft-annealed, stainless steel; or 0.062-inch soft-annealed, galvanized steel.
  7. Adhesive-Attached Anchor Pins and Speed Washers: Galvanized steel plate, pin, and washer manufactured for attachment to duct and plenum with adhesive. Pin length sufficient for insulation thickness indicated.
  8. Adhesive: Recommended by the anchor pin manufacturer as appropriate for surface temperatures of ducts, and plenums, and to achieve a holding capacity of 100 lb for direct pull perpendicular to the adhered surface.

2.5VAPOR RETARDERS

  1. Mastics: Materials recommended by insulation material manufacturer that are compatible with insulation materials, jackets, and substrates.

PART 3 - EXECUTION

3.1EXAMINATION

  1. Examine substrates and conditions for compliance with requirements for installation and other conditions affecting performance of insulation application.
  2. Proceed with installation only after unsatisfactory conditions have been corrected.

3.2PREPARATION

  1. Surface Preparation: Clean and dry surfaces to receive insulation. Remove materials that will adversely affect insulation application.

3.3GENERAL APPLICATION REQUIREMENTS

  1. Apply insulation materials, accessories, and finishes according to the manufacturer's written instructions; with smooth, straight, and even surfaces; and free of voids throughout the length of ducts and fittings.
  2. Refer to schedules at the end of this Section for materials, forms, jackets, and thicknesses required for each duct system.
  3. Use accessories compatible with insulation materials and suitable for the service. Use accessories that do not corrode, soften, or otherwise attack insulation or jacket in either wet or dry state.
  4. Apply multiple layers of insulation with longitudinal and end seams staggered.
  5. Seal joints and seams with vapor-retarder mastic on insulation indicated to receive a vapor retarder.
  6. Keep insulation materials dry during application and finishing.
  7. Apply insulation with tight longitudinal seams and end joints. Bond seams and joints with adhesive recommended by the insulation material manufacturer.
  8. Apply insulation with the least number of joints practical.
  9. Apply insulation over fittings and specialties, with continuous thermal and vapor-retarder integrity, unless otherwise indicated.
  10. Hangers and Anchors: Where vapor retarder is indicated, seal penetrations in insulation at hangers, supports, anchors, and other projections with vapor-retarder mastic. Apply insulation continuously through hangers and around anchor attachments.
  11. Insulation Terminations: For insulation application where vapor retarders are indicated, seal ends with a compound recommended by the insulation material manufacturer to maintain vapor retarder.
  12. Apply insulation with integral jackets as follows:
  13. Pull jacket tight and smooth.
  14. Joints and Seams: Cover with tape and vapor retarder as recommended by insulation material manufacturer to maintain vapor seal.
  15. Vapor-Retarder Mastics: Where vapor retarders are indicated, apply mastic on seams and joints and at ends adjacent to duct flanges and fittings.
  16. Cut insulation according to manufacturer's written instructions to prevent compressing insulation to less than 75 percent of its nominal thickness.
  17. Install vapor-retarder mastic on ducts and plenums scheduled to receive vapor retarders.
  18. Ducts with Vapor Retarders: Overlap insulation facing at seams and seal with vapor-retarder mastic and pressure-sensitive tape having same facing as insulation. Repair punctures, tears, and penetrations with tape or mastic to maintain vapor-retarder seal.
  19. Ducts without Vapor Retarders: Overlap insulation facing at seams and secure with outward clinching staples and pressure-sensitive tape having same facing as insulation.
  20. Roof Penetrations: Apply insulation for interior applications to a point even with top of roof flashing.
  21. Seal penetrations with vapor-retarder mastic.
  22. Apply insulation for exterior applications tightly joined to interior insulation ends.
  23. Seal insulation to roof flashing with vapor-retarder mastic.
  24. Interior Wall and Partition Penetrations: Apply insulation continuously through walls and partitions, except fire-rated walls and partitions.
  25. Fire-Rated Wall and Partition Penetrations: Terminate insulation at fire/smoke damper sleeves for fire-rated wall and partition penetrations.
  26. Floor Penetrations: Terminate insulation at underside of floor assembly and at floor support at top of floor.
  27. For insulation indicated to have vapor retarders, taper termination and seal insulation ends with vapor-retarder mastic.

3.4MINERAL-FIBER INSULATION APPLICATION

  1. Blanket Applications for Ducts and Plenums: Secure blanket insulation with adhesive and anchor pins and speed washers.
  2. Apply adhesives according to manufacturer's recommended coverage rates per square foot, for 100 percent coverage of duct and plenum surfaces.
  3. Apply adhesive to entire circumference of ducts and to all surfaces of fittings and transitions.
  4. Install anchor pins and speed washers on sides and bottom of horizontal ducts and sides of vertical ducts as follows:
  5. On duct sides with dimensions 18 inches sand smaller, along longitudinal centerline of duct. Space 3 inches maximum from insulation end joints, and 16 inches o.c.
  6. On duct sides with dimensions larger than 18 inches Space 16 inches o.c. each way, and 3 inches maximum from insulation joints. Apply additional pins and clips to hold insulation tightly against surface at cross bracing.
  7. Anchor pins may be omitted from top surface of horizontal, rectangular ducts and plenums.
  8. Do not overcompress insulation during installation.
  9. Impale insulation over anchors and attach speed washers.
  10. Cut excess portion of pins extending beyond speed washers or bend parallel with insulation surface. Cover exposed pins and washers with tape matching insulation facing.
  11. Create a facing lap for longitudinal seams and end joints with insulation by removing 2 inches from one edge and one end of insulation segment. Secure laps to adjacent insulation segment with 1/2-inch staples, 1 inch o.c., and cover with pressure-sensitive tape having same facing as insulation.
  12. Overlap unfaced blankets a minimum of 2 inches on longitudinal seams and end joints. Secure with steel band at end joints and spaced a maximum of 18 inches o.c.
  13. Apply insulation on rectangular duct elbows and transitions with a full insulation segment for each surface. Apply insulation on round and flat-oval duct elbows with individually mitered gores cut to fit the elbow.
  14. Insulate duct stiffeners, hangers, and flanges that protrude beyond the insulation surface with 6-inch-wide strips of the same material used to insulate duct. Secure on alternating sides of stiffener, hanger, and flange with anchor pins spaced 6 inches o.c.
  15. Apply vapor-retarder mastic to open joints, breaks, and punctures for insulation indicated to receive vapor retarder.
  16. Board Applications for Ducts and Plenums: Secure board insulation with adhesive and anchor pins and speed washers.
  17. Apply adhesives according to manufacturer's recommended coverage rates per square foot, for 100 percent coverage of duct and plenum surfaces.
  18. Apply adhesive to entire circumference of ducts and to all surfaces of fittings and transitions.
  19. Space anchor pins as follows:
  20. On duct sides with dimensions 18 inches and smaller, along longitudinal centerline of duct. Space 3 inches maximum from insulation end joints, and 16 inches o.c.
  21. On duct sides with dimensions larger than 18 inches. Space 16 inches o.c. each way, and 3 inches maximum from insulation joints. Apply additional pins and clips to hold insulation tightly against surface at cross bracing.
  22. Anchor pins may be omitted from top surface of horizontal, rectangular ducts and plenums.
  23. Do not over compress insulation during installation.
  24. Cut excess portion of pins extending beyond speed washers or bend parallel with insulation surface. Cover exposed pins and washers with tape matching insulation facing.
  25. Create a facing lap for longitudinal seams and end joints with insulation by removing 2 inches from one edge and one end of insulation segment. Secure laps to adjacent insulation segment with 1/2-inch staples, 1 inch o.c., and cover with pressure-sensitive tape having same facing as insulation.
  26. Apply insulation on rectangular duct elbows and transitions with a full insulation segment for each surface. Groove and score insulation to fit as closely as possible to outside and inside radius of elbows. Apply insulation on round and flat-oval duct elbows with individually mitered gores cut to fit the elbow.
  27. Insulate duct stiffeners, hangers, and flanges that protrude beyond the insulation surface with 6-inch-wide strips of the same material used to insulate duct. Secure on alternating sides of stiffener, hanger, and flange with anchor pins spaced 6 inches o.c.
  28. Apply vapor-retarder mastic to open joints, breaks, and punctures for insulation indicated to receive vapor retarder.

3.5FIELD-APPLIED JACKET APPLICATION

  1. Apply glass-cloth jacket, where indicated, directly over bare insulation or insulation with factory-applied jackets.
  2. Apply jacket smooth and tight to surface with 2-inch overlap at seams and joints.
  3. Embed glass cloth between two 0.062-inch-thick coats of jacket manufacturer's recommended adhesive.
  4. Completely encapsulate insulation with jacket, leaving no exposed raw insulation.

3.6DUCT SYSTEM APPLICATIONS

  1. Insulation materials and thicknesses are specified in schedules at the end of this Section.
  2. Materials and thicknesses for systems listed below are specified in schedules at the end of this Section.
  3. Insulate the following plenums and duct systems:
  4. Indoor concealed supply-, return-, and outside-air ductwork.
  5. Indoor exposed supply-, return-, and outside-air ductwork.
  6. Outdoor exposed supply and return ductwork.
  7. Items Not Insulated: Unless otherwise indicated, do not apply insulation to the following systems, materials, and equipment:
  8. Metal ducts with duct liner.
  9. Factory-insulated flexible ducts.
  10. Factory-insulated plenums, casings, terminal boxes, and filter boxes and sections.
  11. Flexible connectors.
  12. Vibration-control devices.
  13. Testing agency labels and stamps.
  14. Nameplates and data plates.
  15. Access panels and doors in air-distribution systems.

3.7INDOOR DUCT AND PLENUM APPLICATION SCHEDULE

  1. Service: Round, supply-air ducts, concealed.
  2. Material: Mineral-fiber blanket.
  3. Thickness: 1-1/2 inches.
  4. Number of Layers: One.
  5. Field-Applied Jacket: Foil and paper.
  6. Vapor Retarder Required: Yes.
  7. Service: Round, return-air ducts, concealed.
  8. Material: Mineral-fiber blanket.
  9. Thickness: 1-1/2 inches.
  10. Number of Layers: One.
  11. Field-Applied Jacket: Foil and paper.
  12. Vapor Retarder Required: Yes.
  13. Service: Round, outside-air ducts, concealed.
  14. Material: Mineral-fiber blanket.
  15. Thickness: 1-1/2 inches.
  16. Number of Layers: One.
  17. Field-Applied Jacket: Foil and paper.
  18. Vapor Retarder Required: Yes.
  19. Service: Rectangular, supply-air ducts, concealed.
  20. Material: Mineral-fiber blanket.
  21. Thickness: 1-1/2 inches.
  22. Number of Layers: One.
  23. Field-Applied Jacket: Foil and paper.
  24. Vapor Retarder Required: Yes.
  25. Service: Rectangular, return-air ducts, concealed.
  26. Material: Mineral-fiber blanket
  27. Thickness: 1-1/2 inches.
  28. Number of Layers: One.
  29. Field-Applied Jacket: Foil and paper.
  30. Vapor Retarder Required: Yes.
  31. Service: Rectangular, outside-air ducts, concealed.
  32. Material: Mineral-fiber blanket.
  33. Thickness: 1-1/2 inches.
  34. Number of Layers: One.
  35. Field-Applied Jacket: Foil and paper.
  36. Vapor Retarder Required: Yes.
  37. Service: Round, supply-air ducts, exposed.
  38. Material: Mineral-fiber board below 8 feet above floor, mineral-fiber blanket above 8 feet above floor.
  39. Thickness: 1-1/2 inches.
  40. Number of Layers: One.
  41. Field-Applied Jacket: Glass cloth on rigid board, foil and paper on fiber blanket.
  42. Vapor Retarder Required: Yes.
  43. Service: Round, return-air ducts, exposed.
  44. Material: Mineral-fiber board below 8 feet above floor, mineral-fiber blanket above 8 feet above floor.
  45. Thickness: 1-1/2 inches.
  46. Number of Layers: One.
  47. Field-Applied Jacket: Glass cloth on rigid board, foil and paper on fiber blanket.
  48. Vapor Retarder Required: Yes.
  49. Service: Round, outside-air ducts, exposed.
  50. Material: Mineral-fiber board below 8 feet above floor, mineral-fiber blanket above 8 feet above floor.
  51. Thickness: 1-1/2 inches.
  52. Number of Layers: One.
  53. Field-Applied Jacket: Glass cloth on rigid board, foil and paper on fiber blanket.
  54. Vapor Retarder Required: Yes.
  55. Service: Rectangular, supply-air ducts, exposed.
  56. Material: Mineral-fiber board below 8 feet above floor, mineral-fiber blanket above 8 feet above floor.
  57. Thickness: 1-1/2 inches.
  58. Number of Layers: One.
  59. Field-Applied Jacket: Glass cloth on rigid board, Foil and paper on fiber blanket.
  60. Vapor Retarder Required: Yes.
  61. Service: Rectangular, return-air ducts, exposed.
  62. Material: Mineral-fiber board below 8 feet above floor, mineral-fiber blanket above 8 feet above floor.
  63. Thickness: 1-1/2 inches.
  64. Number of Layers: One.
  65. Field-Applied Jacket: Glass cloth on rigid board, foil and paper on fiber blanket.
  66. Vapor Retarder Required: Yes.
  67. Service: Rectangular, outside-air ducts, exposed.
  68. Material: Mineral-fiber board.
  69. Thickness: 1-1/2 inches.
  70. Number of Layers: One.
  71. Field-Applied Jacket: Glass cloth.
  72. Vapor Retarder Required: Yes.

3.8OUTDOOR DUCT AND PLENUM APPLICATION SCHEDULE

  1. Service: Supply-air ducts or return-air ducts.
  2. Material: Mineral-fiber board.
  3. Thickness: 2 inches.
  4. Number of Layers: One.
  5. Field-Applied Jacket: Aluminum. sealed joints, all longitudinal joints at bottom and all water tight with approved material guaranteed for 10 years.
  6. Aluminum Thickness: 0.032 inch.
  7. Corrugation Dimension: 2-1/2 by 5/8 inch.
  8. Vapor Retarder Required: Yes.

END OF SECTION

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