Safety precautions
1. Safety warning signs
In the instruction manual, safety warning signs to indicate the important safety information. When we see the symbols, we should alert the possible harm, read the symbol information carefully, and tell the other operator.
Safety sign illustration
6CSF-80 Rotary drum fixing machine warning signs
Attached to the sprocket protective cast
Don’t open or remove the protective cover. Do not put hands into rotary member.
Attached to the wheel near the striking department
While machine is running, watch out clothes or fingers to be twined by gearing.
Attached to the shell striking department
1. Operate strictly in accordance with the manual instruction;
2. While machine is running, do not put hand into it;
3. Remember connect the earth wire well, in case leakage of electricity hurt people;
4. When maintenance is going, do not cut the power;
5. Don’t touch the hot parts, to avoid being burned.
Attached to the pulley protective cast
When machine is running, do not open or remove protective cover. Do not put hands into rotary member.
Attached to the bottom frame ground stud next
2. for you and the safety of others, please note the following safety precautions:
1. Inventory the number of parts according to the list, store properly, and avoid losing. Please double-check whether the installation tea drum lifting rings are reliable fixation machine or not, in order to prevent accidental.
2. Tea drum fixation machine safety grounding measures: requires access to power itself with a good grounding.
3. Users in the purchase, installation, use of this product, be sure to read this manual carefully to avoid an error occurs.
4. Earnestly implement the use and maintenance of this machine regulations and requirements. The new machine operators need to conduct specialized training. Substandard machine operators cannot operate this machine.
5. Machine running case of power failure, shaking the handle can turn out the barrel of tea, shake the handle must be removed before operation to prevent rotation of the handle when power wounding.
6. High-temperature furnace and keep the distance.
7. When the machine operating, be careful chain or toothed belt drive twine hands or arms.
8. For your safety be sure to pick a machine housing on the ground, the ground wire can be fixed on the base at any one threaded connection, the contact must be good.
9. Our firewood coal type (coal or wood) products are made of closed furnace and flue, chimney height determined by careful study. Do not arbitrarily truncated shipped with or without a chimney, and do not take a long random retroversion prevent poor combustion or excessive heat escape, affecting the quality of your tea.
10. Gas fired tea machine is suitable for liquefied petroleum gas (often called the coal gas), if pipeline gas or natural gas used, gas stove must be changed accordingly. In addition, select the corresponding valve for gas stove according to the instructions.
11. Don’t wear loose fitting clothes that can be easily caught by moving parts when operating.
12. When the machine is running, forbid putting hands and other utensils into the turn with inside; non-operators and small children should not be near the machine.
Chapter 1 product introduction
This machine is the latest invention, has been national invention patents and utility model patents, the principle is the use of ultra-high temperature hot air fixation, ultra-high temperature hot air and fresh touch, transferring heat to the fresh leaves, so that the rapid warming up fresh aestivation active enzyme role, and its advantages are: no focal point and smoke explosion burnt edges, fixing speed, without increasing the role of water, so that popped fresh green color, fresh, fresh moisture content after killing rolling process requirements, so it is set two kinds of fixation machine fixing the advantages of the new machine.
Chapter 2 Example picture, the main technical parameters and performance
Ultra-high temperature hot tea roller fixation machine main technical parameters and performance:
Table 1 6CSF-80 ultra-high temperature hot tea roller fixation machine main technical parameters
Item / Units of measurement / ParameterCylinder diameter × length / mm / Φ800×4200
Main motor power / kW，V / 1.5,（380）
Roller speed / r/min / 4-32
Fixing time / s / 60-150
Fixing temperature / ℃ / 270-320
Weight / kg / 850
Dimensions
(L × W × H) / mm / 4925×1010×2216
Table 2 6CSF-100 ultra-high temperature hot tea roller fixation machine main technical parameters
Items / Units of measurement / ParameterCylinder diameter X Length / mm / Φ1000×5000
Main Motor Power / kW，V / 2.2（380V）
Roller Speed / r/min / 2.5-25
Fixing time / s / 90-150
Fixing temperature / ℃ / 270-350
Total weight / kg / 1250
Dimensions
(L × W × H) / mm / 5785×1280×2318
Table 3 6CSF-80, 100 ultra-high-temperature hot tea fixation machine drum key performance indicators
Item / Units of measurement / ParameterFixing leaf moisture / % / 58-62
Fixing leaf moderate / % / ≥90
Fixing leaf deterioration / % / ≤3
Coal consumption / Kg coal/kg tea / ≤0.3
Hour capacity / 6CSF-80 / kg/h / ≥120
6CSF-100 / ≥350
Chapter 3 Product Structure Diagram
Schematic of 6CSF-80, 100 ultra-high-temperature hot tea fixation machine drum
Work Theory
The principle is the use of ultra-high temperature hot air fixation, ultra-high temperature hot air and fresh touch, transferring heat to the fresh, so fresh rapid warming up the role of passive activity of the enzyme, and its advantages are: no coke side and smoke explosion point burnt, fixing speed, without increasing the role of water, so that popped fresh green color, fresh, fresh moisture content after killing rolling process requirements, so it is a new fixation machine.
Electrical schematics
Chapter 4 Installation and adjustment, use and operation
1、Installation
(1) Installation site: Requires ground level, it is best polished concrete, ultra high temperature stove placed in a separate room and workshop isolation, it will give the workshop relatively clean, the noise is small, production workshop and stove room ground contours .
(2) Lifting position by the user to arrange their production processes, the local installation without ground screws, as long as you can put smooth.
(3) This unit uses three-phase four-wire 380V50Hz AC, users themselves should be installed on the total switching power supply line and the corresponding electrical protection devices, machines of all electricity in the shell, use a relatively large ground screw connected properly to avoid risk of electric shock .
2、Adjustment
(1) Connect the power, individually check all motor rotation is correct. To be adjusted correctly connected properly wire cooling conveyors and conveyor motor to a host of tea on the electrical box, the first roller speed adjustment to 15HZ, rotating a half hours without abnormal noise, motor and bearing temperature is normal, not hot, and the speed gradually increased to 25HZ running half an hour, no abnormal noise, bearings and motor temperature is normal, indicating normal operation of the mechanical parts can carry out trial production.
(2) Initial adjustment crank time: first with a small amount of fresh try to go without burning stove, but the main blower to open air, from the leaf into the total of time:
Thin and tender leaves for about 100s
On thick around the old leaves about 150s
Exact time but also in fixing time adjustment, fixing time adjustments to rely on two aspects: the main is to adjust the inclination of the rollers and the ground, set out the terms of exports of high tea is positive, then crank up a long time, a low regard for the Tea mouth negative, then the fixing time is shortened, when adjusting the inclination angle to meet the requirements. In the production, when to stop when you want the tea leaves into the mouth quickly shake to as low as possible in order to stay within the drum so quickly out of the tea.
Second is to adjust the roller speed, speed on the fixing time but not a major impact, it is observed in the drum into the falling leaf situation in order from top to bottom in the drum thrown down a uniform cross-section is better, make the most of the leaves can and uniform contact with hot air, heat exchange ideals.
In general, fixing a short time, less loss of chlorophyll, the key is to kill through, loss of water appropriate for rolling.
3. Use and Operation
(1) Ignition temperature (using coal stove)
Coal stove ignition child is very important, first fire using wood shavings Foot, lit into a sufficient amount of dry firewood, length and thickness to be moderate, the amount should be sufficient, so that combustion produces enough carbon in the firing some plus carbon coal, coal plus pounced most prosperous place in the fire, and gradually increased, and try to add in the middle, poke around again, when the temperature rises to the furnace wall touch feeling a little hot, which should open the main fan, main fan bloom prematurely temperature do not increase, the main fan open too late, there is a high temperature furnace burning is possible.
Coal requirements: general use bituminous coal, anthracite and without gangue, coal is easy to coke if so, when the coal used to reconcile with Wong Whey, dry coal mixed with water to use.
Note channeling coal burner pressure at the fire, when the furnace through a few holes in the surrounding pressure hook loose agglomeration of coal.
(2) To stop, first off blower, hood, removed Wang coal embers and extinguish the furnace, but the main fan and the host drum can not stop, until the temperature drops to below 60 ℃ when you can shut down the main fan and the host drum , as a result of special circumstances requiring emergency shutdown, such as power outages or electrical failure, causing the main fan stops, this time should be stopped blower, hood, open the door dug coal, the furnace as quickly as possible cooling, in order to avoid or reduce the life of the furnace burned.
(3) Trial production
Adjusted to normal can try fixing: air temperature should be about 270 ℃ burn, try the situation further adjustment; fixing time determined based on fresh leaves (ie, the saying goes, do see tea tea, watching days to do Cha); speed by throwing fresh down to adjust, start on 25Hz.
①First try to kill a small investment to see try to kill them to make adjustments in the case, everything is normal, to get ready for normal production, in the normal production process should always observe the fixing and adjustment to ensure quality in the best condition.
②Leaf weight of speed, you can adjust the speed of the conveyor belt (the upper end of the conveyor in the tea) and mix it leaves the location of device, see the manual conveyor tea. When equipped with FS40/3.1 fresh conveyor, the conveyor speed should be adjusted to the slowest, leveling device should be adjusted to the lowest leaves, and let the machine automatic feeding, do not manually threw leaf consumption, such as increasing the amount of leaves must exceed sent fixation machine the ability to cause blocking leaves, Wu Shi cast mate leaf speed and crank up the speed.
③When fixing the end of the machine should be promptly reduced the blade tip and to a minimum, in order to send all internal fixation leaves, if not sent, the machine will focus fresh change.
④After fixing should be cooled quickly, not timely cooling tea will be black, the color becomes deeper, so the cooler should not be stacked down, preferably with a vibrating trough will be conveyed to the fixing procedure leaves.
Chapter 5 maintenance
Before use：
1、Power wiring is properly secure, steering is correct, connect the ground wire；
2、Machine wash and put a new lubricant (grease)；
3、Such as coal-fired furnace with a furnace should cinder, coal ash clean up.
In use：
1、Regular cleaning machine；
2、Observe the motor and bearing temperature rise, listen for abnormal noise; motor temperature does not exceed 70 ℃, the bearing temperature does not exceed 35 ℃.
3、Periodically add oil (fat);
4、Frequent cleaning of coal ash (coal stove).
After use (every tea season ends):
1、Thoroughly cleaned;
2、Cleaning and replacement of lubricant (grease);
3、Check the furnace without burning through phenomena such as welding shall burn;
4、Check the belt, adjust tension;
5、Check the V-belt and chain for damage, adjust tension;
6、Coal-fired brick hearth furnace to update heavy masonry (once a year).
Chapter 6 Trouble shooting
No. / Symptom / Cause Analysis / Remedy1 / Cylinder operation is not flexible or not to switch / 1, the motor not working
2, active roller and roller shaft suites have grease or debris
3, long storage time, the cylinder and the upper and lower casing insulation layer bonded / 1, check motor and wiring
2, wipe the friction between body fat and risk of debris clearance
3, turn the drum, capstan start running when put grit increase friction
2 / Fixing leaf scorch leaves, too old, red stems, leaves phenomenon / 1, fixing unreasonable time
2, leaf weight unevenly
3, the fixing temperature is not normal
4, leaf water content does not meet the requirements of / 1, the correct adjustment crank time
2, leaf weight should be uniform
3, correctly adjusted fixing temperature
4, Green Leaves should be processed by the booth, and strict standards picking
3 / Roll out the mouth with sticky leaves leaf phenomenon / Leaves the mouth of the low temperature / Extended warm-up time at the outlet temperature increase
Chapter 7 Wearing parts
No
Chapter 8 single sets and spare parts delivery directory
No. / Drawing No. / Name / Quantity / Remark1 / 6CSF80 / Ultra-high temperature hot fixing machine / 1
2 / 6CSF150A-1000Z / Wind pipe (straight) / 1
3 / 6CSF150A-1000.1 / Additional ELBOW / 1 / Stove set left or right when the choice set
4 / 6CLQ0.6×5.6B / Cooling Conveyor / 1 / Chosen according to the contract
5 / Electric control box / 1 / Chosen according to the contract