CUSTOMER : -- SUJAL ENTERPRISE SHEET NO. : 01 OF 02
REF. /RFQ.NO. : 6210018464/ MP3
REF NO :WBDK:GGC:QAP-01
PROJECT : -TATA CHEMICALS LTD. W.O.NO. : ------
SL.NO / COMPONENT & OPERATION / CHARACTERISTICS / TYPE OF CHECK / QUANTUM OF CHECK / REF DOCUMENTS / ACCEPTANCE NORMS / FORMAT OF RECORD / AGENCY1 / 2 / 3 / 4 / 5 / 6 / 7 / 8 / 09
P
/W
/R
01 / Cast, Forged CS Body/Bonnet/Cover/Disc/Wedge & Seat ring. / Dimensions / Measurement / 10% / Drawing / Drawing / GRIR, / 2 / 2 / -
Surface Finish / Visual / 100% / MSS-SP-55 / MSS-SP-55 / GRIR / 2 / 2 / -
Cast ,Forged CS,
Body /Bonnet /Cover / Chemical & Mechanical Properties / Review of Vendor MTC’s. / All Heats / ASTM-STD/ P.O & Specification / ASTM-STD/ P.O & Specification / Foundry TC’s / - / - / 1 & 2
Body & Bonnet
( As applicable ) / NDT
RT – Testing / Review of Films / 100% / As applicable / App Drg /
ASME B 16.34 / ASME B 16.34 Appendix I / RT Report / - / - / 1 & 2
02 / Bars for trim / Chemical Analysis / Review of Lab/ Vendor TC Review / All heats / Batches / ASTM-STD/ P.O & Specification / ASTM-STD/ P.O & Specification / Lab/ Vendor TC / - / - / 2
03 / Fasteners (Pressure containing Parts) / Dimensions. / Visual & Measurement / As per Sampling Plan / IS:1364 / IS:1364 / GRIR. / 2 / 2 / -
Chemical & Mechanical Properties / Review of Vendor MTC’s / All Heats / ASTM-STD/ P.O & Specification / ASTM-STD /P O & Specification / Supplier’s Certificate / - / - / 2
04 / Machining / Dimensions / Dimensional
Inspection / 100% / DRAWING / DRAWING / GRIR / 2 / 2 / -
05 / Testing
(Finished valve) / Shell Test
Seat /Back seat-GTV& GLV
Min Seat –For SCV
Seat Test-GTV & GLV / Hydro
Hydro
Hydro
Air / 100% * / Product Drawing, P.O..Specification / Product Drawing, P.O..Specification / Test report /
2 / 1 & 2 / -
PREPARED BY / CHECKED BY / APPROVED BY / REVISION NO / DATE / SUBMITTED BY
Sd/- / Sd/- / Sd/- / 00 / 30.07.2012 / Sd/-
K. G. KULKARNI
FIC-QA / SHYAM. NIMBALKAR
SIC-QA / M. V. GUDI
HOD-QA / SATISH.NADIGER
SALES CO-ORDINATION
WEIR BDK VALVES, HUBLI-30 A UNIT OF WEIR INDIA PRIVATE LIMITED. / QUALITY ASSURANCE PLAN FOR GATE ,GLOBE &CHECK VALVES /
SHEET NO. : 02 OF 02
REF NO :WBDK:GGC:QAP:01
W.O.NO. : ----
SL.NO / COMPONENT & OPERATION / CHARACTERISTICS / TYPE OF CHECK / QUANTUM OF CHECK / REF DOCUMENTS / ACCEPTANCE NORMS / FORMAT OF RECORD / AGENCY1 / 2 / 3 / 4 / 5 / 6 / 7 / 8 / 09
P
/W
/R
06 / Valves(Finished valve) / Certified Dimensions
Marking & Tagging Details. / Measurement
Visual / 1Valve/Size/Type/RatingTag
100% / Applicable Drawing / Applicable Drawing / Report / 2 / 1 & 2 / -
07 / Surface preparation & Painting
(As Applicable) / Paint Shade / DFT / Physical / Random / Painting Spec / Painting Spec / Report / 2 / 2 / -
08 / Final Documents / Compliance to QAP, PO / Review / Verification / QAP, PO / QAP, PO / Reports / 2 / - / 1
· - 10% By Client / TPI-
ABBREVIATIONS:
GRIR : GOODS RECEIPT & INSPECTION REPORT
W : WITNESS 1 : Client / TPI
R : REVIEW. 2 : WEIR BDK
SPEC. : SPECIFICATION. P : PERFORMER
P.O. : PURCHASE ORDER
TC : TEST CERTIFICATE
PREPARED BY / CHECKED BY / APPROVED BY / REVISION NO / DATE / SUBMITTED BYSd/- / Sd/- / Sd/- / 00 / 30.07.2012 / Sd/-
K. G. KULKARNI
FIC-QA / SHYAM. NIMBALKAR
SIC-QA / M. V. GUDI
HOD-QA / SATISH.NADIGER
SALES CO-ORDINATION