MPS Master

SECTION 22 15 00

GENERAL SERVICE COMPRESSED-AIR SYSTEMS

PART - GENERAL

SUMMARY

Section Includes: Include labor, material, equipment, and accessories necessary to furnish and install general service compressed air piping, and make connections to equipment as shown on Drawings.

SUBMITTALS

Shop Drawings: Submittals for pipe and fittings are not required, except where a deviation from the Specifications is proposed. Contractor shall submit a portfolio showing equipment and components for approval by Architect/Engineer or his authorized representative before roughingin. Each component, variation, model number, and option called out in this Specification is to be clearly indicated in submittal for each item. Shop Drawings not complying will be subject to rejection and re-submittal.

QUALITY ASSURANCE

Reference Standards:

State Plumbing Code

State Building Code

Local Codes and Ordinances

Local Authority having jurisdiction

PART - PRODUCTS

MANUFACTURER

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General Service Compressed-Air Systems

MPS Master

SECTION 22 15 00

Acceptable Manufacturers For Full Port Ball Valves: Subject to compliance with requirements of the Contract Documents, acceptable manufacturers shall be as follows or Owner approved equal:

Apollo

American

Gemini

Powell

Grinnell

Hammond

Milwaukee

Nibco

Wallworth

Watts

Worchester

Stockham

Acceptable Manufacturers For Quick Connect/Disconnect Hose Couplers and Plugs: Subject to compliance with requirements of the Contract Documents, acceptable manufacturers shall be as follows or Owner approved equal:

Foster Manufacturing

Hansen Coupling

Aeroquip Corp

Shrader Automotive

Milton Industries

COMPRESSED AIR PIPING

General: Steel piping shall be Schedule 40, black or hotdip, zinc coated steel pipe with malleable standard weight fittings.

VALVES

Full Port Ball Valves:

2 Inches and Smaller:

Apollo Series 77, Full Port 600-Pound W.O.G. Soldered or Threaded

2 1/2 Inches:

Apollo Series 77, Full Port 600-Pound W.O.G. Threaded

2 1/2 Inches Through 6 Inches:

Apollo Series 88-200, Full Port, Class 150, Flanged

QUICK CONNECTORS

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MPS Master

SECTION 22 15 00

Quick Connect/Disconnect Hose Couplers and Plugs:

Couplers: 1way, automatic shut-off brass body, with Oring or gasket seal, and stainless steel or nickel plated steel operating parts. Select socket end with threaded inlet that is considered the fixed end and has a 1way valve.

Plug End: Straight through type, with male or female hose connector.

PART - EXECUTION

PIPING APPLICATIONS

General Requirements: Use steel piping for the compressed air systems, including all service mains and exposed drops.

PIPING INSTALLATION

Pipe Routing: Contractor shall ascertain location of electrical panelboards and shall keep piping out of area above panelboards and for a distance of 3'6" in front of and 1'6" from each side of panelboards, including all VAV box control panels.

Install piping next to equipment and accessories to allow servicing and maintenance.

Install air and drain piping with 1/8inch per foot slope downward in direction of air flow.

Compressed Air Piping System: Thoroughly clean piping of grease, rust, and particles before installation. Upon completion of installation, blow system clean with high pressure air. Remove caps from drip legs before blowing clean.

Drip Legs: Provide drip leg at end of each main, branch, and low point in piping system and at each equipment drop. Drip legs to be full line sized and a minimum of 6inches deep.

Connections:

Connect branch air piping to main from top of main.

Connect air piping to equipment and accessories with unions and shutoff valves.

Condensate: Pipe condensate from automatic drains on receiver, dryer, and filters to a floor drain.

PLACEMENT OF VALVES

General Requirements: Install valves in piping systems to isolate pipe branches, pieces of equipment, before each regulator, and where indicated on Drawings.

PLACEMENT OF QUICK COUPLERS

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MPS Master

SECTION 22 15 00

General Requirements:

Provide a quick coupler at each air compressor location for maintenance of units.

Furnish to Owner, (1)male and (1)female hose connector plug end for each coupling installed.

END OF SECTION

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General Service Compressed-Air Systems