08 - Electrical/8J - Instrument Cluster/Description

DESCRIPTION

NOTE: / Dodge SXT pictured

The instrument cluster (2) for this vehicle is an ElectroMechanical Instrument Cluster (EMIC) that is located in the instrument panel above the steering column opening, directly in front of the driver. The remainder of the EMIC, including the mounts and the electrical connections, are concealed within the instrument panel below the cluster bezel (1). The instrument cluster for this vehicle also includes the hardware and software necessary to serve as the electronic body control module and is sometimes referred to as the Cab Compartment Node or CCN.

Besides analog gauges and indicators, the EMIC module incorporates a blue-green digital Vacuum Fluorescent Display (VFD) unit for displaying odometer/trip odometer information, automatic transmission gear selector position (PRNDL), several warning or reminder indications and certain diagnostic information. A second optional VFD unit is available in some vehicles when they are equipped with the optional Compass Mini-Trip Computer (CMTC) or the optional Electronic Vehicle Information Center (EVIC). The information displayed in these VFD units is driven by a dot matrix display. The odometer, gear selector indicator VFD unit and the optional CMTC VFD unit are fixed segment display units; while the optional EVIC VFD unit is a large reconfigurable display unit. The optional VFD units serve as the visual display for the compass, the outside temperature, the trip computer, the audio system settings as well as the user interface for the customer programmable features, numerous textual warning or reminder indicators and certain diagnostic information depending upon vehicle equipment.

The EMIC gauges and indicators are visible through dedicated openings in the cluster bezel and are protected by a clear plastic cluster lens (3). Integral latch formations on the lens secure it to the cluster hood and mask unit as well as the cluster housing (2). Just behind the cluster lens is the cluster hood and integral mask, which is constructed of molded black plastic. The hood serves as a visor and shields the face of the cluster from ambient light and reflections to reduce glare, while the cluster mask serves to separate and define the individual gauges and trims the outside perimeter of the cluster overlay. The hood and mask unit has integral latch features that secure it to the outer perimeter of the cluster housing. The cluster hood and mask also has four integral mounting tabs, one on each upper and lower corner of the housing. The cluster is secured to the instrument panel support structure by screws through these mounting tabs.

The rear of the cluster housing and the EMIC electronic circuitry are protected by a molded black plastic rear cover (1), which is also secured to the cluster housing by integral latch features. The rear cover includes clearance holes for the cluster connector receptacles. The connector receptacles on the back of the cluster electronic circuit board connect the EMIC to the vehicle electrical system through dedicated take outs and connectors of the instrument panel wire harness.

Sandwiched between the rear cover and the lens and hood unit is the cluster housing. The molded white plastic cluster housing serves as the carrier for the cluster circuit board and circuitry, the cluster connector receptacles, the major and minor gauges, a Light Emitting Diode (LED) for each cluster indicator, the VFD display units, an audible tone transducer, the cluster overlay and the gauge pointers. On the Dodge base cluster there are also several LED units for general cluster illumination, while the Dodge premium and all Chrysler clusters use an electro-luminescent lamp unit for general cluster illumination. A standard equipment molded black plastic odometer/trip odometer switch button extends from the face of the cluster housing through dedicated holes in the cluster mask and the cluster lens adjacent to the odometer VFD unit. Two additional switch buttons extend from the face of the cluster on either side of the CMTC display unit on vehicles that are so equipped.

The cluster overlay is a laminated plastic unit. The visible, outer surface of the overlay is marked with all of the gauge dial faces and graduations, but this layer is also translucent. This outer layer prevents the cluster from appearing cluttered or busy by concealing the cluster indicators that are not illuminated, while the translucence of this layer allows those indicators and icons that are illuminated to be readily visible. The underlying layer of the overlay is opaque and allows light from the LED for each of the various indicators and, on vehicles so equipped, the LED general illumination lamps behind it to be visible through the outer layer of the overlay through predetermined stencil-like cutouts. On vehicles with electro-luminescent general illumination, the field of the gauges is illuminated and the gauge markings are silhouetted against the illuminated background. An opening in the overlay at the base of the gauge dial face on the right side of the cluster has a smoked clear lens through which the illuminated odometer VFD unit can be viewed. Likewise, on vehicles equipped with the optional CMTC or EVIC, an opening in the overlay at the base of the gauge dial face on the left side of the cluster has a smoked clear lens through which that illuminated VFD unit can be viewed.

Several versions of the EMIC module are offered on this vehicle. These versions accommodate not only the different car lines, but also all of the variations of optional equipment and regulatory requirements for the various markets in which the vehicle is offered. The microprocessor-based EMIC utilizes integrated circuitry and information carried on the Controller Area Network (CAN) data bus and the Local Interface Network (LIN) data bus along with several hard wired analog and multiplexed inputs to monitor sensors and switches throughout the vehicle. In response to those inputs, the internal circuitry and programming of the EMIC allow it to control and integrate many electronic functions and features of the vehicle through both hard wired outputs and the transmission of electronic message outputs to other electronic modules in the vehicle over the CAN and LIN data busses.(Refer to 08 - Electrical/Electronic Control Modules/COMMUNICATION - Description).

Besides typical instrument cluster gauge and indicator support, the electronic functions and features that the EMIC supports or controls include the following:

  • Accessory Power Delay Relay Control- The EMIC provides operating control of the accessory power delay relay.
  • Audible Warnings- The EMIC electronic circuit board is equipped with an audible tone transducer and programming that allows it to provide various audible alerts to the vehicle operator, including chime tones and beep tones. An electromechanical relay is also soldered onto the circuit board to produce audible clicks that emulate the sound of a conventional turn signal or hazard warning flasher.
  • Compass Mini Trip Computer Display Support- The EMIC provides support for the optional Compass Mini Trip Computer (CMTC) by calculating average fuel economy, distance to empty and outside temperature values and storing trip odometer and elapsed ignition-ON time data. The EMIC receives data and reset requests from the CMTC switches and displays the appropriate information in the CMTC VFD unit.
  • Electronic Vehicle Information Center Display Support- The EMIC provides support for each of the functions and features of the Electronic Vehicle Information Center (EVIC) display. This includes support for the compass, thermometer and audio system mode, customer programmable features, textual warnings, premium Tire Pressure Monitor (TPM), trip computer.
  • Enhanced Accident Response Support- The EMIC monitors inputs from the Occupant Restraint Controller (ORC) and the Powertrain Control Module (PCM) to automatically turn ON the interior lighting after an airbag deployment event, 10 seconds after the vehicle speed is zero. The interior lighting remains illuminated until the key is removed from the ignition switch lock cylinder, at which time the interior lighting returns to normal operation and control. These Enhanced Accident Response System (EARS) features are each dependent upon a functional vehicle electrical system following the vehicle impact event.
  • Exterior Lighting Switch Support- The EMIC monitors multiplexed hard wired inputs from the headlamp switch on the instrument panel as well as electronicheadlamp dimmer switch statusandturn signal switch statusmessages from the Steering Control Module (SCM) integral to the multi-function switch on the left side of the steering column over the LIN data bus and transmits the appropriate electronicexterior lightingandturn signal requestmessages to the Totally Integrated Power Module (TIPM) over the CAN data bus to support the exterior lighting functions.
  • Heated Seat Actuation Signal- Where used, the EMIC controls the heated seat system request input by transferring the request across the bus to the Heated Seat Module.
  • Horn Switch Support- On clusters equipped with a EVIC display, the EMIC receives electronichorn switch statusmessages from the Steering Control Module (SCM) integral to the multi-function switch on the left side of the steering column over the LIN data bus and transmits the appropriate electronichorn requestmessages over the CAN data bus to support the horn function. On instrument clusters that are non EVIC equipped, the horn switch is hard wired to the EMIC and the EMIC will transmit the messages over the LIN data bus.
  • Interior Lamp Load Shedding- The EMIC provides a battery saver feature which will automatically turn OFF all interior lamps if they remain ON after a timed interval of about ten minutes.
  • Interior Lighting Control- The EMIC monitors electronic messages and hardwired inputs from the headlamp switch, the reading lamp switches, the Wireless Ignition Node (WIN) and the Totally Integrated Power Module (TIPM) to provide courtesy lamp control. This includes support for timed illuminated entry with theater-style fade-to-OFF and courtesy illumination DEFEAT features.
  • Local Interface Network Master Module- The EMIC is the master module for the LIN data bus. In this role it gathers information from the compass module, the Heated Seat Module (HSM), the instrument panel switch pod, the Steering Wheel Switch Module (SWSM) and the SCM, then either acts on that information directly or places electronic messages on the CAN data bus for use by other electronic modules.
  • Panel Lamps Dimming Control- The EMIC monitors multiplexed hard wired inputs from the panel lamps dimmer switch thumbwheel in the headlamp switch, then provides both a hard wired 12-volt Pulse-Width Modulated (PWM) output and electronic message outputs over the CAN data bus and the LIN data bus that synchronizes the dimming level of all panel lamps dimmer controlled lamps with that of the cluster general illumination lighting.
  • Power Lock System Control- The EMIC monitors inputs from each of the door and liftgate modules, power lock switches and the WIN, then provides electroniclockandunlockmessages back to the door and liftgate modules to control the power lock system. The EMIC also controls the automatic locking and Remote Keyless Entry (RKE) locking and unlocking features.
  • Remote Radio Switch Interface- On clusters equipped with a EVIC display, the EMIC monitors electronic message inputs from the optional remote radio switches over the LIN data bus, then provides the appropriate electronic data bus messages to the radio to select the radio or optional hands-free cellular system operating mode, volume control, preset station scan and station seek features. On instrument clusters that are non EVIC equipped, the remote radio switches are hard wired directly to the EMIC and the EMIC will transmit the messages over the LIN data bus.
  • UConnect™ Hands-Free Voice Actuated Communication System Actuation Signal- Where used, the EMIC controls the UConnect™ system actuation signals.
  • Vehicle Theft Security System Control- The EMIC monitors inputs across the BUS to provide electronichornandlighting requestsignals to the TIPM for the appropriate VTSS alarm output features.
  • Wiper and Washer Switch Support- The EMIC monitors electronicwiper switchandwasher switch statusmessages from the SCM integral to the multi-function switch on the left side of the steering column over the LIN data bus and transmits the appropriate electronicwiperandwasher requestmessages to the TIPM over the CAN data bus to support the wiper and washer system functions, including the headlamps-on with wipers programmable feature.


Dodge - Base

Dodge - Premium

Chrysler

The EMIC houses either 3 or 4 analog gauges and has provisions for up to 25 indicators. Some of the EMIC indicators are automatically configured when the EMIC is connected to the vehicle electrical system for compatibility with certain optional equipment or equipment required for regulatory purposes in certain markets. While each EMIC may have provisions for indicators to support every available option, the configurable indicators will not be functional in a vehicle that does not have the equipment that an indicator supports.

The EMIC includes the following analog gauges:

  • Engine Temperature Gauge (12)
  • Fuel Gauge (1)
  • Speedometer (3)
  • Tachometer (11)- except Dodge base cluster.

The EMIC includes the following VFD display units:

  • Odometer and Gear Selector Indicator Displays (13)- includes Cruise indicator.
  • Compass Mini-Trip Computer (23)- optional except Chrysler and Dodge base clusters
  • Electronic Vehicle Information Center Display (23)- optional on Chrysler cluster only

The EMIC includes provisions for the following indicators:

  • Airbag Indicator (19)
  • Ajar Indicators- textual message in odometer display (13) for doors and liftgate in vehicles without EVIC, or icon and text in the EVIC display (23) of vehicles with that option
  • Antilock Brake System (ABS) Indicator (6)
  • Brake Indicator (7)- text only for U.S. market, icon only for markets outside U.S.
  • Change Oil Indicator- on all domestic market vehicles and only BUX market vehicles equipped with a 2.8L diesel engine and an optional diesel particulate filter a textual message in odometer display (13), or in the EVIC display (23) of vehicles with that option
  • Charging Indicator (21)
  • Cruise Indicator- text indicator in odometer display (13)
  • Electronic Stability Program (ESP)/Brake Assist System (BAS) Indicator (20)
  • Electronic Throttle Control (ETC) Indicator (14)
  • Engine Coolant Temperature Indicator (9)
  • ESP OFF Indicator- textual message in odometer display (13)
  • Front Fog Lamp Indicator (16)
  • Gas Cap Indicator- textual message in odometer display (13) with gasoline engine only
  • Gear Selector Indicator- text indicator in odometer display (13) with automatic transmission only
  • High Beam Indicator (5)
  • Low Coolant Indicator- textual message in odometer display (13) with diesel engine only
  • Low Fuel Indicator (2)
  • Low Oil Pressure Indicator (15)
  • Malfunction Indicator Lamp (MIL) (10)
  • No Bus Indicator- textual message in odometer display (13)
  • No Fuse Indicator- textual message in odometer display (13)
  • Rear Fog Lamp Indicator (24)- in markets where rear fog lamps are available only
  • Seat Belt Indicator (17)
  • Security Indicator (18)
  • Tire Pressure Monitor (TPM) Indicator (22)
  • Traction Control/Electronic Stability Program (ESP) Indicator (8)
  • Turn Signal (Right and Left) Indicators (4)
  • Wait-To-Start Indicator (25)- with diesel engine only
  • Washer Fluid Indicator- textual message in odometer display (13), or in the EVIC display (23) of vehicles with that option

Each indicator in the EMIC, except those located within a VFD unit, is illuminated by a dedicated LED that is soldered onto the EMIC electronic circuit board. Dodge base cluster illumination is accomplished by several dimmable LED units, which illuminate each of the gauge dial faces for visibility when the exterior lighting is turned ON. These LED units are not available for service replacement and, if damaged or ineffective, the entire EMIC must be replaced. Dodge premium and Chrysler cluster illumination is accomplished by a dimmable electro-luminescent lamp, which illuminates each of the gauges for visibility when the exterior lighting is turned ON. The Dodge premium cluster lighting is white in color, while the Chrysler cluster lighting is blue-green in color. The electro-luminescent lamp units are not available for service replacement and, if damaged or ineffective, the entire EMIC must be replaced.

Hard wired circuitry connects the EMIC to the electrical system of the vehicle. These hard wired circuits are integral to several wire harnesses, which are routed throughout the vehicle and retained by many different methods. These circuits may be connected to each other, to the vehicle electrical system and to the EMIC through the use of a combination of soldered splices, splice block connectors, and many different types of wire harness terminal connectors and insulators. Refer to the appropriate wiring information. The wiring information includes wiring diagrams, proper wire and connector repair procedures, further details on wire harness routing and retention, as well as pin-out and location views for the various wire harness connectors, splices and grounds.