T:\Mgmt_System\Arbeitsordner\07_MM_MaterialsManagement\06_FB\FB2641en_ChecklisteBaugruppen_inArbeit (IB).doc

02.10.18 /
Merkblatt Arbeitssicherheit für Inbetriebnehmer
Safety Instruction for Commissioners
Kunde
Customer / : / Kostenträger
Cost unit / :
ThyssenKrupp System Engineering / :
PSP Element/ Order No. / Assembly No. / Name of Assembly / PO No.
Vendor / :
Company name / Responsible / Signature / Date
FB X 000/0-00.08 / Page 1 of 1 / Responsible: Mister X, XX-X
Filing location: LW X:\ooooo\dddd
02.10.18 /
Checklist for Assemblies
Task / Yes / No / No scope of supply
Note: for all questions answered with “No” reasons need to be stated in item 7

1General Assembly – Quality Execution

1.1Manufacturing parts

1. All individual parts are deburred and marked
2.All manufacturing parts have been subjected to a quality check
3.Wearing parts are marked with the customer ID number (wearing parts are marked in the parts list)

1.2Assembly

1.The assembly is aligned and pinned (with exception of adjustable connections)
2.Plant Bremen:All screw connections are tightened to the specified torque and marked with colored sealing paint. Inasmuch as specified, screw connections are locked with Loctite (drawing specification). Lock nuts have been checked for firm seating.
Plan Langenhagen: Identification with sealing wax is not applicable.
3.The specified screws/bolts have been used (e.g. property class, V2A, etc.)
4.Cylinder couplings are locked against twisting
5.Nutrunner- the correct position of the chamfer relative to the screw-on surface has been ensured
6.All adjustment work has been completed (if not, mark components!)
7.The rating plates of the purchased units are present and visible (electric motors, cylinders, etc.)
8.Signs of components are present (e.g. labels in accordance with hydraulic/wiring diagram)
9.Assembly is marked with the ThyssenKrupp System Engineering assembly number on a metal tag (size of tag min. 8x4 cm)
10.The assembly is marked clearly visible by a permanently affixed adhesive label bearing the vendor number/-logo (size of label max. 4x2 cm).
Plant Langenhagen: is not applicable
11.The coloring matches the customer requirements (color table > moving/fixed machine parts)
12.Setscrew threads have been checked for paint residues
13.The assembly appears to be in proper condition (no scratches, brackets painted, chips removed, cleanliness)

2General Assembly – Function Execution

1.No disturbing contours can be recognized on the assembly
(If not, see chapter 6)
2.All wearing parts are accessible and can easily be exchanged
(If not, see chapter 6)
3.All cylinder and engine fasteners can be mounted with standard tools and without major effort
4.Cylinder connections, end-position damping devices, proximity switches, light barriers, multi-position switches, limit stops, adjusting bolts, electr. connections, etc. are easily accessible
5.Lubricating points are easily accessible without forming disturbing contours
(If not, see chapter 6)
6.Pneumatic/hydraulic cylinders are mounted tension-free
7.The assembly functions have been tested and are OK
8.A test run has been successfully carried out (e.g. lift/turn station, separation, direction converter, etc.)
9.The assembly drawing instructions have been considered
10.Toothed racks are aligned on the straight pins provided, pinned and the tooth backlash is adjusted

3Linear Guides - Additional Tests

1.Guide rails are fastened with screws of property class 12.9
(Tightening torque according to manufacturer and/or drawing specification)
2.All cover caps for fastening screws of guide rails are flush-mounted
3.The linear guides have been greased in accordance with manufacturer's specifications
Important: THK guides of the type SHS are already greased at the factory
4.The lubricating nipples have been replaced with screw plugs
5.The guide rails and the guide slides are aligned on the straight pins provided
6.The parallelism of multi-row guides has been checked and is within the specified tolerance limits
7.Alignment has been effected according to manufacturer‘s instructions and designations

4Linear Axes - Additional Tests

1.Have all assemblies of the AX-2-axes been mounted in accordance with the drawing?
2.Has the weight of the moving parts of/on Z-axes been determined and passed on to ThyssenKrupp System Engineering?
3.Do assemblies mounted on the slide have recesses for the belt change?
4.Is the toothed belt tensioned to 5,000 N?
5.Does the installation position of the transmission or electric motor match the drawing?
6.Are the ball pressure screws with adjustment plates in the deflecting head tightened?
7.Are the pin recesses of the fastening screws provided with sealing plugs?

5Documentation, Scope of Supply and Shipping

1.The scope of supply is marked on the parts list
2.The parts list is provided with a date and signature
3.All manufacturing and assembly documents are included with the shipment
4.All technical documents are included with the shipment (inspection reports, operating and maintenance instructions, etc.)
5.All parts included and not installed are included in a separate, clearly marked package of the shipment
6.Were there NOK parts among the items included
(if not, see chapter 6)
7.Manufacturing and assembly without modification indication. Modifications are to be indicated under point 7 (drawing number is to be indicated)
8.An offer on spare and wearing parts is included.
If not, please specify a submission date:
9.The assembly is packed and preserved for transport according to order specifications and/or guide line “RLAAAA002” Guideline for Vendors as Part of Order Placement.

6Indication

If point 6 is mentioned, the location-specific contact person is to be informed and details need to be indicated under point 7.
Bremen: Engineering department
Langenhagen: Purchasing department
FB2641_en / Stand: 19.03.2013 / Page 1 of 4 / Responsible: A. Steffen, MM-O

T:\Mgmt_System\Arbeitsordner\07_MM_MaterialsManagement\06_FB\FB2641en_ChecklisteBaugruppen_inArbeit (IB).doc

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Checklist for Assemblies

7Remarks(List of all modifications, agreements, reasons for every question answered with “no”)

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FB2641_en / Stand: 19.03.2013 / Page 1 of 4 / Responsible: A. Steffen, MM-O

T:\Mgmt_System\Arbeitsordner\07_MM_MaterialsManagement\06_FB\FB2641en_ChecklisteBaugruppen_inArbeit (IB).doc